PUBLISHER: Knowledge Sourcing Intelligence | PRODUCT CODE: 1295393
PUBLISHER: Knowledge Sourcing Intelligence | PRODUCT CODE: 1295393
Needle coke is a high-quality carbon substance generated from coal tar or petroleum. Needle coke is a significant substance used as an ignition source in electric arc furnaces (EAF) for steel manufacturing. Due to more stringent environmental laws, steel producers choose the EAF technology over blast furnace-blast oxygen furnace (BOF) procedures to produce steel. It is also used to create ferroalloys, specialty carbon, silicon metal, and lithium-ion batteries. The market for needle coke is expanding due to the rising demand for lithium-ion batteries and graphite electrodes, particularly for electric cars.
Several factors that promote the need for needle coke products, such as premium and super premium grade needle coke, and applications related to graphite electrodes and lithium-ion batteries are driving the worldwide market for needle coke market. For instance, as per the latest insights released in May 2023 by the International Energy Association, sales of electric vehicles, particularly electric cars, sales have increased dramatically over the previous three years in Europe, rising from 1.4 million in 2020 to 2.3 million in 2021 and 2.7 million in 2022. Special carbon compounds, such as anode materials for lithium-ion batteries, are also made with the help of needle coke. As a result, there will be a rise in the demand for electric cars and their by-products, such as needle coke.
As per the insights by World Steel Association, global steel product trade climbed 13.1% from 405.6 million metric tonnes (Mt) in 2020 to 458.9 Mt in 2021, demonstrating a robust rebound of the steel sector following the COVID-19 epidemic. Since graphite electrodes for arc furnaces in the steel sector are frequently made with needle coke, a high-quality petroleum coke, this is advantageous for the needle coke market. The electrical conductivity and heat needed to melt scrap steel are provided by graphite electrodes, which are crucial for steel recycling. As needle coke is an important raw material for graphite electrodes, the expansion of the world market for steel products suggests an increase in demand for this substance.
Businesses constantly invest in improving their earnings to obtain superior solutions and more dependable results for a demanding and developing global needle coke market. For instance, Mitsubishi Chemical was the first company to successfully produce coal-based needle coke made from coal tar during coke production. There are special features in the company's needle coke, such as a low- coefficient of thermal expansion, low electric resistance, less breakage, and less spalling.
The needle coke market is segmented by applications into graphite electrodes, lithium-ion batteries, and others. Graphite electrode is an industrial product used majorly in EAF steel production, which is a primary method of steel production. As per the World Steel Association, global EAF steel production grew at a CAGR of 4% from 2015 to 2021.
Lithium-ion batteries, which power electric vehicles and store energy from renewable sources, rely on needle coke-based graphite anodes. The investment to improve lithium-ion battery production is a reason for the development of the needle coke market in China. In June 2021, Chinese battery giant CATL announced an investment of 58.2 billion yuan ($8.98 billion) to boost the production capacity of lithium-ion batteries.
The needle coke market, by geography, is segmented into North America, South America, Europe, the Middle East and Africa, and Asia Pacific. Asia Pacific is projected to grow, fueled by the presence of key market players and the established steel industry in the region. The existence of major market players and expanding automotive and construction industries are driving the regional market growth. By country, the Asia Pacific needle coke market is divided into Japan, China, India, South Korea, Thailand, Taiwan, and Indonesia, where China is expected to hold a major market share owing to its steel industry.
China is the world's largest producer and consumer of steel, accounting for a significant portion of global steel production. The demand for needle coke rises due to the increasing use of steel in infrastructure and construction projects. In 2021, the Party Central Committee and the State Council of China allocated RMB 3.65 trillion (US$573 billion), of which 50 percent was used for transport infrastructure, municipal administration, and industrial park infrastructure sectors.
Continuous modernization and upgradation of the steel industry will propel the market development. For instance, China issued the Industrial Carbon Peaking implementation plan in June 2022. The proposed plan mentions that EAF steel mills will make over 20% of steel products. According to the Ministry of Industry and Information Technology, China, the annual processing capacity of steel scrap is expected to exceed 180 million mt, with a 15% share of EAF steelmaking by 2030. The figure below shows the total EAF production capacity from 2023 to 2030 (99 MT EAF capacity) by region in the nation. It further indicates that South and East China will hold 55% of the new EAF capacity.