PUBLISHER: BIS Research | PRODUCT CODE: 1455868
PUBLISHER: BIS Research | PRODUCT CODE: 1455868
Global Needle Coke Market Overview
The global needle coke market was valued at $3.05 billion in 2023, and it is expected to grow at a CAGR of 7.99% and reach $6.58 billion by 2033. This market is shaped by infrastructural advancements, economic growth, urbanization, industrialization, and growing demand for steel and electric vehicles. Conversely, challenges such as global uncertainties, regulatory discrepancies, economic instability, and infrastructural limitations pose hurdles to growth.
Introduction of Needle Coke
KEY MARKET STATISTICS | |
---|---|
Forecast Period | 2023 - 2033 |
2023 Evaluation | $3.05 Billion |
2033 Forecast | $6.58 Billion |
CAGR | 7.99% |
Needle coke is a purposely structured carbon material with a needle-like microstructure obtained from delayed coking of petroleum or coal feedstocks. Needle coke is a high-quality petroleum coke with a distinct needle-like structure characterized by its high carbon content, low sulfur and metals content, and excellent thermal conductivity. It is produced during the refining of crude oil or from coal tar pitch via a complex process known as delayed coking.
Market Introduction
The needle coke market has been consistently growing with the growing demand for graphite electrodes for the steelmaking process. With the rapid expansion of the electric vehicle industry, the market is gaining more revenue. The unique properties of needle coke make it highly desirable for the production of graphite electrodes, which are essential components in electric arc furnaces used in steel production. Graphite electrodes made from needle coke exhibit high thermal resistance, mechanical strength, and electrical conductivity, making them ideal for withstanding the extreme conditions inside electric arc furnaces. In addition to steelmaking, needle coke is also used in the production of other carbon-based materials, such as lithium-ion battery anodes, specialty carbon products, and various high-performance materials in industries such as aerospace and electronics.
Industrial Impact
Given the increasing demand for steel and the growing market for lithium-ion batteries and other advanced materials, the demand for needle coke is expected to continue to rise. However, concerns about environmental impacts associated with its production and the need for sustainable alternatives are prompting research and development efforts aimed at improving the efficiency and environmental performance of needle coke production processes, as well as exploring alternative sources of carbon for its manufacture.
The key players operating in the needle coke market include Asbury Carbons, Grazpromneft, China Petroleum & Chemical Corporation, Shandong Jingyang Technology Co. Ltd, GrafTech International, Shanxi Hongte Coal Chemical Co Ltd, Indian Oil Corporation Ltd, Mitsubishi Chemical Corporation, NIPPON STEEL Chemical & Material Co., Ltd., Sumitomo Corporation, Baotailong New Materials Co., Ltd., Phillips 66, POSCO FUTURE M, TAQAT, Arak Oil Refinery, among others. These companies are focusing on strategic partnerships and market expansion to expand their market presence.
Market Segmentation:
Segmentation 1: by Application
Graphite Electrode to Dominate the Needle Coke Market (by Application)
The demand for needle coke in the production of graphite electrodes is significant and closely tied to the steel industry. Graphite electrodes are crucial components used in electric arc furnaces (EAFs) for the production of steel via the secondary route, which involves melting scrap steel. Electric arc furnaces require high-performance graphite electrodes to conduct electricity and generate the extreme heat necessary to melt scrap steel and other raw materials. Needle coke is the preferred raw material for manufacturing graphite electrodes due to its exceptional properties, including high thermal conductivity, low coefficient of thermal expansion, high mechanical strength, and low electrical resistance. All this is expected to drive the needle coke market during the forecast period 2023-2033.
Segmentation 2: by End Use
Aluminium and Steel Industry to Dominate the Needle Coke Market (by End Use)
The steel industry is the primary consumer of needle coke, where it is used in the production of graphite electrodes. Electric arc furnaces (EAFs) utilize graphite electrodes to generate the high temperatures necessary to melt scrap steel and other raw materials for steelmaking. Needle coke's unique properties, including high thermal conductivity and mechanical strength, make it indispensable for manufacturing high-quality graphite electrodes capable of withstanding the extreme conditions within EAFs. As the steel industry grows, so does the demand for needle coke. In the aluminum industry, needle coke is used in the production of certain carbon-based materials, such as cathodes for aluminum electrolysis cells. Carbon cathodes play a crucial role in the Hall-Heroult process, which is the primary method for producing aluminum. However, the demand for needle coke in the aluminum industry is relatively smaller compared to its demand in the steel industry.
Segmentation 3: by Type
Oil-Based to be Dominant in the Needle Coke Market (by Type)
Needle coke demand in the oil-based sector primarily stems from its use in the production of graphite electrodes, which are essential components in electric arc furnaces (EAFs) used for steelmaking. Needle coke's unique properties, including high carbon content, low impurities, and excellent thermal conductivity, make it the preferred material for manufacturing high-quality graphite electrodes.
Segmentation 4: by Grade
Super-Premium Grade to Dominate the Needle Coke Market (by Grade)
The shift toward high-efficiency steel production and increasingly demanding quality standards creates a strategic opening for suppliers of super-premium grade needle coke. This material's unique properties are essential for ultra-high-power graphite electrodes. Additionally, the rapidly expanding demand in nuclear, aerospace, semiconductor, and other high-tech sectors makes this market segment promising for further growth.
Segmentation 5: by Region
The demand for needle coke in the Asia-Pacific (APAC) region has been growing steadily in recent years. The Asia-Pacific region is a major hub for steel production, with countries such as China, Japan, South Korea, and India being significant contributors. Electric arc furnaces (EAFs) are widely used in steelmaking in this region, and needle coke is a critical raw material for producing graphite electrodes used in EAFs. The expansion of steel production capacity in Asia-Pacific countries has led to an increased demand for needle coke. With the push for electric vehicles to combat air pollution and reduce carbon emissions, there has been a surge in demand for lithium-ion batteries, which require needle coke-derived graphite as an anode material. As APAC countries such as China and South Korea lead the way in EV production and adoption, the demand for needle coke for battery production has been on the rise.
Recent Developments in the Needle Coke Market
Demand - Driver, Limitation, and Opportunity
Market Demand Driver: Carbon Reduction Mandates and Environmental Standards
The needle coke market is poised for significant growth, propelled by the increasing adoption of the electric arc furnace (EAF) steelmaking process and the mounting pressure to achieve carbon neutrality targets. Sustainability considerations are reshaping the steel industry; the EAF process offers a more environmentally conscious approach compared to the traditional basic oxygen furnace (BOF) method. This shift favors needle coke, a critical material for EAF graphite electrode production. Carbon neutrality targets are rising in prominence due to a mix of factors, including tightening environmental regulations, growing consumer demand for sustainable products, and investor pressure for environmental, social, and governance (ESG) responsibility. Industries with high carbon footprints, such as steel manufacturing, are urgently seeking ways to decarbonize their operations. The needle coke market stands to benefit substantially from this trend as EAF adoption accelerates, thereby expected to drive the needle coke market over the forecast period from 2023 to 2033.
Market Challenge: Rising Raw Material Prices
Surging prices for raw materials, notably coal tar and crude oil, pose a considerable challenge to the needle coke industry. The production of needle coke is critically dependent on these feedstocks, rendering it highly sensitive to their price volatility. The Russia-Ukraine war, trade wars, and other global uncertainties are leading to supply chain disruptions, resulting in ups and downs of raw material prices for needle coke manufacturing. An upward trend in coal tar prices, influenced by supply chain disruptions and heightened demand from other sectors, is compressing profit margins for needle coke manufacturers. Similarly, the unpredictable crude oil market is directly affecting the cost of petroleum-based needle coke feedstocks. These rising expenses generate a cascading effect, leading to increased needle coke prices and potentially reducing demand from key industries such as steel and aluminum.
Market Opportunity: Vertical Integration of Needle Coke Business
Vertical integration represents a compelling opportunity for needle coke manufacturers and their customers in the sector. Amid fluctuating costs of raw materials, especially needle coke, adopting vertical integration tactics can solidify supply chains, counteract price volatility, and enhance profitability for all involved parties. By venturing upstream into needle coke production, through either the establishment of new plants or through strategic acquisitions, graphite electrode producers can secure a critical input. This opportunity diminishes dependence on third-party suppliers and shields against market fluctuations. Ensuring access to a dependable, high-quality needle coke supply leads to cost efficiencies and fortifies a competitive edge in the graphite electrode industry. Moreover, needle coke consumers also stand to gain from vertical integration. This approach promises enhanced supply chain reliability, guaranteeing the steady availability of vital materials. Furthermore, tighter integration between producers and consumers can spur innovation in both product development and process efficiency, bolstering growth and competitive positioning in the market.
How can this report add value to an organization?
Product/Innovation Strategy: The product segment helps the reader understand the different grades and types. Moreover, the study provides the reader with a detailed understanding of the needle coke market based on the end user.
Growth/Marketing Strategy: The needle coke market has seen major development by key players operating in the market, such as business expansions, partnerships, collaborations, mergers and acquisitions, and joint ventures. The company's favored strategy has been product developments, business expansions, and acquisitions to strengthen its position in the needle coke market.
Competitive Strategy: Key players in the needle coke market analyzed and profiled in the study involve needle coke manufacturers and the overall ecosystem. Moreover, a detailed competitive benchmarking of the players operating in the needle coke market has been done to help the reader understand how players stack against each other, presenting a clear market landscape. Additionally, comprehensive competitive strategies such as partnerships, agreements, acquisitions, and collaborations will aid the reader in understanding the untapped revenue pockets in the market.
Research Methodology
Factors for Data Prediction and Modeling
Market Estimation and Forecast
This research study involves the usage of extensive secondary sources, such as certified publications, articles from recognized authors, white papers, annual reports of companies, directories, and major databases to collect useful and effective information for an extensive, technical, market-oriented, and commercial study of the global needle coke market.
The process of market engineering involves the calculation of the market statistics, market size estimation, market forecast, market crackdown, and data triangulation (the methodology for such quantitative data processes is explained in further sections). The primary research study has been undertaken to gather information and validate the market numbers for segmentation types and industry trends of the key players in the market.
Primary Research
The primary sources involve industry experts from the needle coke market and various stakeholders in the ecosystem. Respondents such as CEOs, vice presidents, marketing directors, and technology and innovation directors have been interviewed to obtain and verify both qualitative and quantitative aspects of this research study.
The key data points taken from primary sources include:
Secondary Research
This research study of the needle coke market involves extensive secondary research, directories, company websites, and annual reports. It also makes use of databases, such as Hoovers, Bloomberg, Businessweek, and Factiva, to collect useful and effective information for an extensive, technical, market-oriented, and commercial study of the global market. In addition to the aforementioned data sources, the study has been undertaken with the help of other data sources and websites, such as the U.S. Geological Survey and Natural Resources Canada.
Secondary research was done in order to obtain crucial information about the industry's value chain, revenue models, the market's monetary chain, the total pool of key players, and the current and potential use cases and applications.
The key data points taken from secondary research include:
Key Market Players and Competition Synopsis
The companies that are profiled in the needle coke market have been selected based on inputs gathered from primary experts and analyzing company coverage, product portfolio, and market penetration.
Some of the prominent names in this market are:
Companies that are not a part of the aforementioned pool have been well represented across different sections of the report (wherever applicable).
Scope and Definition