Global Industrial Boiler Market Size By Product, By Fuel Type, By Technology, By Application, By Geographic Scope And Forecast

Industrial Boiler Market Size and Forecast

Industrial Boiler Market size was valued at USD 10.72 Billion in 2024 and is projected to reach USD 19.32 Billion by 2031, growing at a CAGR of 7.64% from 2024 to 2031. An industrial boiler is a closed vessel designed to heat water or generate steam under pressure and is primarily utilized in a variety of industrial applications. These boilers use the combustion of fuels like natural gas, oil, or coal to generate heat, which is then transmitted to water, resulting in steam or hot water for heating, power generation, and other applications. Industrial boilers are critical in industries such as manufacturing, food processing, and energy production because they enable functions such as powering turbines for electricity generation, providing heat for industrial processes, and assuring sanitation through sterilization. Their capacity to work at high pressures makes them essential for efficient energy utilization and process heating in large-scale applications.

Global Industrial Boiler Market Dynamics

The key market dynamics that are shaping the industrial boiler market include:

Key Market Drivers

Growing Industrialization in Developing Countries:

The growing industrialization of developing countries, notably in Asia-Pacific, is pushing up demand for industrial boilers. According to the United Nations Industrial Development Organization (UNIDO), manufacturing value added (MVA) in developing and emerging industrial nations increased by 3.2% in 2022, showing a consistent development in industrial activities that demand boilers.

Increasing Focus on Energy Efficiency and Emission Reduction:

Stringent environmental laws and a quest for energy-efficient systems are boosting the use of modern industrial boilers. According to the International Energy Agency (IEA), energy efficiency advances in industry have the potential to lower worldwide industrial energy use by 25% compared to current levels by 2030, emphasizing the relevance of efficient boilers.

Rising Demand from the Food and Beverage Industry:

The rising food and beverage sector is a significant driver of the industrial boiler market. According to the Food and Agriculture Organization (FAO), worldwide food production must increase by 70% by 2050 to meet the expanding population's demands. This expansion needs more food processing facilities, which rely heavily on industrial boilers for a variety of activities.

Key Challenges:

High Capital and Installation Costs:

The initial expenditure in procuring and installing these systems is significant, accounting for 15-20% of the overall cost. Furthermore, ongoing maintenance and operational expenditures place further strain on budgets, especially for smaller businesses or those operating in economically tough environments. This financial barrier discourages potential purchasers and stifles market expansion.

Stringent Regulations and Emission Controls:

Governments, particularly in industrialized countries, have imposed severe limits on pollutants such as particulate matter, sulfur dioxide, and nitrogen oxides emitted by industrial boilers. Compliance with these requirements necessitates large investments in advanced emission reduction technologies, raising operational costs and complicating the manufacturing process for boiler producers.

Key Trends:

Shift Towards Energy-efficient & Environmentally Friendly Technologies:

There is an increasing need for boilers that use modern methods to increase efficiency as enterprises come under more and more pressure to lower carbon emissions and adhere to strict environmental standards. This involves the use of high-efficiency designs, such as condensing boilers and renewable energy sources, to reduce fuel consumption and operating costs.

Integration of the Industrial Internet of Things (IIoT):

The integration of the Industrial Internet of Things (IIoT) into boiler systems is another significant trend. This technology offers real-time monitoring and management of boiler operations via Internet connectivity, resulting in increased efficiency, predictive maintenance, and safety. The capacity to collect data on performance metrics enables operators to optimize boiler performance and reduce downtime, making IIoT a critical driver of innovation in the industrial boiler market.

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Global Industrial Boiler Market Regional Analysis

Here is a more detailed regional analysis of the industrial boiler market:

North America:

According to Verified Market Research, North America is estimated to exhibit substantial growth within the industrial boiler market over the forecast period. North America has implemented severe laws to promote energy efficiency and minimize greenhouse gas emissions, resulting in the adoption of more efficient industrial boilers. According to the United States Environmental Protection Agency (EPA), the industrial sector was responsible for approximately 23% of total US greenhouse gas emissions in 2021. This has prompted a push for more efficient boiler systems, with the Department of Energy projecting that switching to high-efficiency boilers might result in 10-12% energy savings in industrial operations.

Furthermore, many industrial enterprises in North America are replacing outdated boiler systems with more modern, efficient models. According to a report published by the United States Department of Energy, the average age of industrial boilers in the United States is more than 30 years, with almost 70% of boilers older than 20 years. This aging infrastructure is creating a substantial replacement market, with the U.S. Energy Information Administration (EIA) forecasting that industrial boiler shipments in the United States will increase by 3.5% each year from 2019-2023.

Asia Pacific:

The Asia Pacific region is estimated to dominate the market during the forecast period. The Asia Pacific region has seen increasing industrialization, particularly in China and India, generating demand for industrial boilers. According to the Asian Development Bank (ADB), despite global economic concerns, developing Asian economies are expected to rise by 4.7% in 2023 and 4.8% in 2024. This steady growth translates into more industrial activity that necessitates boiler systems in a variety of industries.

Furthermore, the food and beverage sector in the Asia Pacific is expanding rapidly, fueling demand for industrial boilers used in food processing. According to a Food and Agriculture Organization (FAO) report, Asia-Pacific food and agriculture exports were valued at $342 billion in 2020, a 3.2% increase from the year before. This food industry expansion trend has a direct impact on the region's rising usage of industrial boilers.

Global Industrial Boiler Market: Segmentation Analysis

The Industrial Boiler Market is segmented based on Product, Fuel Type, Technology, Application, and Geography.

Industrial Boiler Market, By Product

• Fire-tube
• Water-tube
• Hybrid

Based on Product, the market is segmented into Fire-tube, Water-tube, and Hybrid. The fire-tube segment is estimated to dominate the industrial boiler market due to its extensive use in a variety of industries because of its simplicity, dependability, and cost-effectiveness. Fire-tube boilers are very popular for applications that require low to medium-pressure steam, making them appropriate for industries such as food processing, textiles, and chemicals. Their ability to provide effective heating solutions at lower upfront costs than water-tube boilers helps them maintain market leadership.

Industrial Boiler Market, By Fuel Type

• Fossil Fuels
• Non-Fossil Fuels
• Electric Boilers

Based on Fuel Type, the market is segmented into Fossil Fuels, Non-Fossil Fuels, and Electric Boilers. The fossil fuel segment is estimated to dominate the industrial boiler market during the forecast period due to the broad availability and established infrastructure of fossil fuel sources such as natural gas and coal, both of which are widely employed in industrial applications for steam generation and heating. Despite the growing regulatory push for greener energy options, fossil fuels remain the preferred choice due to their high efficiency and dependability in servicing industrial energy demands.

Industrial Boiler Market, By Technology

• Condensing
• Non-condensing

Based on Technology, the market is segmented into Condensing and Non-condensing. The non-condensing segment is estimated to dominate the industrial boiler market. Non-condensing boilers are less expensive to buy and install than condensing versions, making them a better value for many industrial applications. Furthermore, non-condensing boilers often have a slightly longer lifespan and are less expensive to repair, leading to their widespread use in the industrial sector.

Industrial Boiler Market, By Application

• Food and Beverages
• Paper and Pulp
• Chemical
• Others

Based on Application, the market is segmented into Food & Beverages, Paper & Pulp, Chemicals, and Others. The chemical segment is estimated to dominate the industrial boiler market due to the growing demand for high-quality steam in the production of a variety of chemicals, including petrochemicals and synthetics. Emerging regions, especially in Asia-Pacific, are witnessing tremendous industrial growth, which is driving up demand for industrial boilers to fulfill the energy demands of this key sector. As a result, the chemical industry is likely to continue its leadership position over the forecast period.

Industrial Boiler Market, By Geography

• North America
• Europe
• Asia Pacific
• Rest of the World

Based on Geography, the Industrial Boiler Market is classified into North America, Europe, Asia Pacific, and the Rest of the world. According to the VMR analyst, the Asia Pacific region is estimated to dominate during the forecasted period. Rapid industrialization in countries such as China, India, and Southeast Asia has resulted in increased demand for energy, especially steam and heat produced by industrial boilers. The Asia Pacific region's expanding middle class and rising population have increased demand for industrial boilers in a variety of industries, including manufacturing, chemicals, and food processing. The competition between local and foreign producers in the Asia Pacific market has fueled innovation and supplied purchasers with a diverse variety of choices.

Key Players

• The "Industrial Boiler Market" study report will provide valuable insight with an emphasis on the global market. The major players in the market are
• John Wood Group, Doosan Heavy Industries & Construction, Mitsubishi Heavy Industries, Rentech Boilers, Siemens, Thermax, General Electric, Sofinter, and Miura America.

Our market analysis also entails a section solely dedicated to such major players wherein our analysts provide an insight into the financial statements of all the major players, along with product benchmarking and SWOT analysis. The competitive landscape section also includes key development strategies, market share, and market ranking analysis of the above-mentioned players globally.

• Industrial Boiler Market Recent Developments
• In January 2023, Babcock & Wilcox Enterprises, Inc. partnered with Fidelis, an energy transition company driving decarbonization through infrastructure development and investments in renewable fuels and low or negative-carbon-intensity products, intending to produce clean, zero- carbon-intensity hydrogen.
• In December 2022, a joint venture took place between Mitsubishi Heavy Industries, the parent company of Mitsubishi Power, and Mitsubishi Electric to strengthen their footprints in the power generation segment.
• In December 2022, the agreement between Bharat Heavy Electricals Limited (BHEL) and Sumitomo SHI FW, will strengthen BHEL'S capabilities in catering to power plant requirements and meeting the emission norms. It enhances the sales and manufacturing of subcritical and supercritical boilers in India.
• In July 2022, Bosch introduced an electric steam boiler for sustainable steam and heat supply. It is 100% electric and fully carbon neutral. The output ranges from 350 to 7500 kilograms of steam per hour.