Global Motion Control Market Size By Component, By Technology, By Application, By End-User Industry, By Geographic Scope And Forecast

Motion Control Market Size And Forecast

Motion Control Market size was valued at USD 15.93 Billion in 2024 and is projected to reach USD 23.2 Billion by 2031 , growing at a CAGR of 4.81% from 2024 to 2031. Motion control is the process of accurately controlling the movement of mechanical components of a machine or system. It entails monitoring and controlling the position, speed, acceleration, and torque of motors to ensure precise and synchronized motion. Conveyors, linear actuators, rotary actuators, servo motors, and cooling fans are among the most common motion control applications. Furthermore, motion control is vital in industrial processes that need precise movement, such as indexing, flying shear, and pick-and-place procedures. Global Motion Control Market Dynamics

The key market dynamics that are shaping the motion control market include:

Key Market Drivers

Increasing Adoption of Automation in Manufacturing:

The growing trend towards industrial automation is a major driver of the motion control market. The International Federation of Robotics (IFR) estimates that the global operational stock of industrial robots reached 3.2 million units by 2020, with an average annual growth rate of 13% between 2015 and 2020. The rising deployment of robots and automation in manufacturing processes has increased the demand for advanced motion control systems to ensure precise and efficient operations.

Rising Demand in the Semiconductor Industry:

The burgeoning semiconductor sector is driving the expansion of the motion control market. The Semiconductor Industry Association (SIA) estimated that global semiconductor sales would reach $556 billion in 2021, up 26.2% from 2020. This increase in semiconductor production necessitates highly precise motion control systems for wafer handling, chip positioning, and other key processes, driving the demand for advanced motion control solutions.

Expansion of the Electric Vehicle (EV) Market:

The rapidly expanding electric vehicle market is increasing demand for motion control systems in automobile manufacturing. According to the International Energy Agency (IEA), global electric vehicle sales hit 6.6 million units in 2021, more than doubling from 2020 and accounting for roughly 9% of the global automotive market. This rise in EV production is driving up the demand for sophisticated motion control systems in battery production, motor assembly, and other EV-specific manufacturing processes.

Key Challenges:

High Initial Investment Costs:

Implementing motion control systems necessitates substantial initial investments in hardware, software, and integration services. This is extremely expensive for many firms, particularly small and medium-sized enterprises (SMEs), restricting the scope of deployment or delaying acceptance.

Complexity of Integration:

Integrating motion control systems into current manufacturing processes is a complicated and time-consuming undertaking. Compatibility concerns emerge between various components, software, and control systems, necessitating specific knowledge during installation and configuration. The intricacy of motion control systems discourages some businesses from using them.

Industry Fragmentation and Competition:

The motion control market includes a diverse variety of products and solutions from several suppliers. Companies face difficulty in differentiating themselves from competitors and increasing their market share due to high rivalry and market fragmentation. Price competition also impacts profit margins.

Key Trends:

Integration of Motion Control with Digital Drives:

The integration of motion control systems with digital drives improves efficiency and precision in a variety of industries, resulting in rising demand. Digital drives provide more complete and precise motor control, which increases factory output and supports market growth.

Increasing Adoption of Automation in Manufacturing:

The increased adoption of automation in manufacturing processes, particularly with the Industry 4.0 revolution, is a significant driver of the motion control market. Mechatronics motion control is critical for successful Industry 4.0 initiatives, allowing for more cost-effective, efficient, and compact machines.

Rising Demand for Motion Control in Automotive and Semiconductor Industries:

The automotive industry is the greatest end consumer of motion control systems, owing to the rapid adoption of self-driving technologies. The semiconductor and electronics industries are also important drivers, with demand expected to grow at the fastest CAGR due to the rising complexity of manufacturing processes.

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Global Motion Control Market Regional Analysis

Here is a more detailed regional analysis of the motion control market:

Asia Pacific:

According to Verified Market Research, the Asia Pacific region is estimated to dominate the motion control market over the forecast period. The Asia Pacific region is rapidly industrializing, increasing demand for motion control systems in manufacturing. According to the Asian Development Bank (ADB), emerging Asia's manufacturing sector expanded by 7.7% in 2021, with significant growth expected to continue. China, a significant player in the region, increased its manufacturing production by 9.8% in 2021 compared to the previous year, according to China's National Bureau of Statistics. This industrial expansion is accelerating the use of innovative motion control technology to boost productivity and efficiency.

The Asia Pacific region dominates the worldwide semiconductor market, which fuels demand for high-precision motion control systems. According to the Semiconductor Industry Association (SIA), sales in the Asia Pacific region accounted for 60.6% of the worldwide semiconductor industry in 2021, totaling USD 337.5 Billion. The concentration of the semiconductor industry in the region needs modern motion control solutions for precision chip production operations.

Furthermore, the Asia Pacific region leads in industrial robot adoption, which drives the motion control market. According to the International Federation of Robotics (IFR), Asia installed 266,000 industrial robots in 2020, accounting for 66% of total global installations. China alone deployed 168,400 units, making it the world's largest industrial robot market for the eighth straight year. The high concentration of industrial robots in the region creates tremendous demand for sophisticated motion control systems to ensure precise and efficient robotic operations.

Europe:

Europe region is estimated to exhibit significant growth during the forecast period. Europe's manufacturing sector is experiencing a major growth in industrial robot installations, which is increasing demand for motion control systems. The International Federation of Robotics (IFR) estimates that Europe's operational stock of industrial robots reached 580,000 units by 2020, with Germany accounting for 38% of the total. The European robot density in manufacturing climbed to 114 robots per 10,000 employees by 2020, showing an increasing demand for sophisticated motion control solutions to support this automation trend.

The fast expansion of renewable energy installations in Europe is increasing demand for motion control systems in wind turbines and solar trackers. According to the European Commission, renewable energy sources made up 22.1% of the EU's total final energy consumption in 2020, up from 9.6% in 2004. Wind energy capacity in the EU reached 220 GW in 2022, with plans to add 30 GW annually until 2030. This growth is increasing the demand for accurate motion control in renewable energy equipment production and operation.

Furthermore, Europe's automotive sector, especially the electric vehicle (EV) segment, is expanding rapidly, driving up demand for motion control systems. The European Automobile Manufacturers' Association (ACEA) estimated that battery-electric vehicles accounted for 9.1% of all new automobile registrations in the EU in 2021, up from 1.9% in 2019. The shift to EVs is increasing demand for motion control systems in battery manufacturing, powertrain assembly, and other EV-specific manufacturing processes.

North America:

North America is estimated to exhibit substantial growth during the forecast period. North America is experiencing a substantial shift towards Industry 4.0, which is boosting demand for advanced motion control systems. According to the National Institute of Standards and Technology (NIST), US industries are anticipated to invest up to $100 billion per year in Industry 4.0 efforts by 2025. This significant investment in smart manufacturing technology is encouraging the use of sophisticated motion control solutions to improve automation, precision, and efficiency in production processes.

The aerospace and defense industries in North America are important users of motion control systems, which drives market growth. According to the Aerospace Industries Association (AIA), the US aerospace and military industry generated $909 billion in sales revenue in 2019, a 3.9% increase over the previous year. This growing industry needs high-precision motion control systems for applications such as flight simulators, satellite positioning, and automated assembly lines, which increases the demand for advanced motion control technology.

Furthermore, the North American healthcare sector is experiencing a spike in medical robotics usage, which is propelling the motion control industry. According to the American Hospital Association (AHA), around 1,500 hospitals in the United States were adopting surgical robots as of 2020, a 60% increase over 2017. The expanding use of robotic-assisted surgery and other medical automation technologies is driving up demand for highly accurate and dependable motion control systems in the healthcare industry.

Motion Control Market: Segmentation Analysis

The Motion Control Market is segmented based on Component, Technology, Application, End-User Industry, and Geography.

Motion Control Market, By Component

• Actuators & Mechanical Systems
• Motion Controllers
• Electric Drives
• AC Motors
• Sensors & Feedback Devices

Based on Component, the market is segmented into Actuators & Mechanical Systems, Motion Controllers, Electric Drives, AC Motors, and Sensors & Feedback Devices. The AC Motor segment is estimated to dominate the motion control market. AC Motors are an essential component of automation systems, and their widespread usage across industries is fueling demand. Ongoing improvements in motor technology, such as the creation of more efficient and precise servo motors, are adding to the segment's dominance. Industries that require precise control and high-speed operations are progressively embracing new motor technologies, cementing the AC motors segment's position as the leading component in the motion control market.

Motion Control Market, By Technology

• Pneumatic
• Hydraulic
• Electromechanical Automation

Based on Technology, the market is segmented into Pneumatic, Hydraulic, and Electromechanical Automation. The electromechanical automation segment is estimated to dominate the motion control market. Electromechanical systems, which combine electric motors and mechanical components, are widely used in a variety of industries due to their high precision, efficiency, and programmability. Electromechanical motion control solutions are the ideal choice for applications that require extensive automation and complex motion control capabilities due to their ability to precisely control speed, position, and torque. This extensive application in industries including manufacturing, robotics, and packaging contributes to the electromechanical actuation segment's dominance in the global motion control market.

Motion Control Market, By Application

• Inspection
• Material Handling
• Packaging
• Robotics

Based on Application, the market is segmented into Inspection, Material Handling, Packaging, and Robotics. The material handling segment is estimated to dominate the motion control market. Material handling refers to the movement, control, and transportation of commodities and materials in manufacturing and logistical activities. Material handling procedures, such as conveyor systems, robotic arms, and automated guided vehicles (AGVs), rely heavily on motion control systems to be optimized and automated. These systems allow for efficient and precise material movement, which increases production, reduces manual work, and ensures proper positioning and sorting.

Motion Control Market, By End-User Industry

• Metals & Machinery Manufacturing
• Healthcare
• Automotive
• Aerospace & Defense
• Oil & Gas
• Semiconductor & Electronics

Based on End-User Industry, the market is segmented into Metals & Machinery Manufacturing, Healthcare, Automotive, Aerospace & Defense, Oil & Gas, and Semiconductor & Electronics. The automotive segment is estimated to dominate the motion control market. The increased need for advancements in the production and assembly of high-end automobiles has resulted in a significant increase in the requirement for safety motion control systems in the automotive industry. Major automobile manufacturers employ motion control systems to optimize their supply chains with robotic arms and actuators, making the automotive industry a main driver of the motion control market.

Motion Control Market, By Geography

• North America
• Europe
• Asia Pacific
• Rest of the world

Based on Geography, the Motion Control market is classified into North America, Europe, Asia Pacific, and the Rest of the World. Asia Pacific is estimated to dominate during the forecasted period. This rise is being driven by the rising adoption of automation in a variety of industries, particularly in China and India. The growing industrial sector, together with the deployment of Industry 4.0 techniques, is driving demand for motion control systems in the Asia-Pacific region.

Key Players

• The "Motion Control Market" study report will provide valuable insight with an emphasis on the global market. The major players in the market are
• Siemens AG, Schneider Electric SE, Mitsubishi Electric Corporation, ABB Ltd., Omron Corporation, Yaskawa Electric Corporation, Fanuc Corporation, Robert Bosch GmbH, Rockwell Automation, Inc., Parker Hannifin Corp., and Novanta, Inc.

Our market analysis also entails a section solely dedicated to such major players wherein our analysts provide an insight into the financial statements of all the major players, along with product benchmarking and SWOT analysis. The competitive landscape section also includes key development strategies, market share, and market ranking analysis of the above-mentioned players globally.

• Motion Control Market Recent Developments
• In March 2023, Regal Rexnord Corporation completed the acquisition of Altra Industrial Motion Corp. Regal Rexnord's acquisition significantly expanded its power transmission portfolio, particularly in the industrial powertrain industry. Adding complementing motion control items like brakes, gears, and clutches expands the business's capabilities.
• In May 2023, Mitsubishi Electric Corporation and MOVENSYS Inc. formed a strategic collaboration to collaborate on AC servo and motion control projects. This alliance aims to expand Mitsubishi Electric's AC servo business, with an emphasis on semiconductor manufacturing equipment and other applications.