Smart Factory Market Forecasts to 2030 - Global Analysis By Component (Hardware, Software and Other Components), Connectivity (Wired Connectivity and Wireless Connectivity), Technology, End User and By Geography

According to Stratistics MRC, the Global Smart Factory Market is accounted for $104.26 billion in 2024 and is expected to reach $149.57 billion by 2030 growing at a CAGR of 6.2% during the forecast period. A "Smart Factory" is a highly digitized and connected production facility that leverages advanced technologies to enhance manufacturing efficiency, flexibility, and adaptability. Key technologies include the Internet of Things (IoT), artificial intelligence (AI), robotics, and data analytics, which work together to enable real-time monitoring, autonomous decision-making, and predictive maintenance. Smart factories integrate cyber-physical systems and use digital twins to simulate and optimize production processes. This innovation enhances product quality, reduces downtime, and enables mass customization, making manufacturing more responsive to market demands and reducing operational costs.

According to the Statistics Bureau of Japan, Robotics sector income in Japan is predicted to increase from USD 10.18 billion in 2018 to USD 16.35 billion in 2024. According to the government, the Indian semiconductor sector was valued at USD 15 billion in 2020 and is anticipated to grow to USD 63 billion by 2026.

Market Dynamics:

Driver:

Technology advancements and improved supply chain management

The development of technology is a key factor in the market for smart factories. Technological advancements play a crucial role in driving the smart factory market. Innovations such as AI, machine learning, cloud computing, and edge computing enable more sophisticated automation, predictive analytics, and connectivity between machines and systems. These developments increase the availability, scalability, and effectiveness of smart manufacturing solutions. Furthermore, by offering real-time visibility into inventory, logistics, and demand forecasts, smart factories support improved supply chain management.

Restraint:

High initial investment

A high initial investment is a significant restraint in the smart factory market. Establishing a smart factory requires substantial capital for advanced technologies, such as IoT devices, robotics, AI systems, and sophisticated data analytics platforms. This investment includes not only purchasing and integrating these technologies but also retrofitting existing facilities and infrastructure to accommodate them. Additionally, there are costs related to training staff, ensuring cybersecurity, and maintaining and upgrading the systems. For

Opportunity:

Development of 5G technology

Smart factory owners can employ cellular technologies more securely and customize them for particular applications with the help of 5G technology. They can collect data from production networks without connecting to the machines by installing sensors on 5G-enabled equipment, enabling smooth real-time optimization. For reliable and powerful connections, several firms are implementing 5G networks. By installing a 5G network in factories, wired connectivity is no longer required, allowing for high-speed manufacturing with maximum flexibility and minimal downtime. Having a network that can be supported in terms of speed, coverage, and reliability becomes essential for industries.

Threat:

Cyber security risks

The smart factory market faces significant cyber security risks due to its reliance on interconnected systems and Industrial Internet of Things (IIoT) devices. These include vulnerabilities to ransom ware, which can disrupt production by locking critical systems, and supply chain attacks that exploit third-party vendor software. Unauthorized access and data breaches can lead to the theft of proprietary information or sabotage. Additionally, the integration of legacy equipment with new technologies often introduces security gaps.

Covid-19 Impact:

The COVID-19 pandemic accelerated the adoption of smart factory technologies as manufacturers sought to mitigate disruptions caused by lockdowns and social distancing measures. The need for operational continuity, remote monitoring, and resilience in supply chains pushed companies to integrate IoT, AI, and automation in their production lines. Smart factories enabled flexible production and improved safety through reduced human intervention. Additionally, the pandemic highlighted the importance of real-time data and predictive analytics for maintaining efficiency and responding swiftly to market changes.

The hardware segment is expected to be the largest during the forecast period

The hardware segment of the smart factory market is experiencing robust growth driven by increased automation and digitalization across manufacturing sectors. Critical components such as Industrial Internet of Things (IIoT) devices, advanced robotics, and automated guided vehicles (AGVs) are in high demand, enhancing operational efficiency and productivity. Investment in smart sensors, edge computing devices, and enhanced connectivity solutions is rising to enable real-time data analytics and decision-making on the shop floor. The adoption of Industry 4.0 technologies, which prioritize automation and data exchange, is propelling this expansion, particularly in the automotive, electronics, and pharmaceutical industries.

The blockchain segment is expected to have the highest CAGR during the forecast period

The blockchain segment within the smart factory market is experiencing significant growth, driven by its potential to enhance supply chain transparency, security, and operational efficiency. Blockchain's ability to provide immutable records facilitates real-time tracking of assets, ensuring data integrity and traceability. This technology aids in reducing fraud, streamlining audits, and optimizing inventory management. The rise in demand for decentralized solutions in manufacturing processes, coupled with the push for Industry 4.0 integration, further propels the adoption of blockchain in smart factories.

Region with largest share:

The North American smart factory market is experiencing significant growth, driven by the rapid adoption of advanced technologies such as IoT, AI, and robotics in manufacturing. Key factors include the strong presence of leading technology companies, substantial investment in research and development, and favourable government policies supporting Industry 4.0 initiatives. The region's focus on enhancing production efficiency, reducing operational costs, and ensuring high-quality output is accelerating the deployment of smart factory solutions.

Region with highest CAGR:

The Asia-Pacific region has seen remarkable growth in the smart factory market, fuelled by factors like increasing industrialization, technological advancements, and government initiatives. Countries like China, Japan, South Korea, and India are at the forefront of this growth, leveraging automation, IoT, and AI to enhance manufacturing processes. This expansion is also propelled by the region's strong presence in the electronics, automotive, and semiconductor industries, driving demand for smart manufacturing solutions. Moreover, rising labour costs have incentivized companies to invest in smart technologies for improved efficiency and productivity.

Key players in the market

Some of the key players in Smart Factory market include ABB Ltd., Cisco Systems Inc., Cognex Corporation, Emerson Electric Co., Endress+Hauser AG, Fanuc Corporation, General Electric Company, Honeywell International Inc., IBM Corporation, Johnson Controls International PLC, Kollmorgen, Microsoft Corporation, Mitsubishi Electric Corp., Oracle Corporation, Robert Bosch GmbH, Rockwell Automation Inc, SAP SE, Schneider Electric SE, Siemens AG and Yokogawa Electric Corp.

Key Developments:

In June 2024, DTEK Group and Schneider Electric have announced a memorandum of understanding (MoU) to bring innovative energy solutions to Ukraine with a focus on smart infrastructure, grid modernisation, digitisation and industry solutions. The partnership between DTEK, the largest private investor in Ukraine's energy sector, and tech developer Schneider Electric, involves a framework for cooperation to implement projects that will enhance energy efficiency, ensure supply reliability and promote sustainable energy across Ukraine.

In May 2024, Rockwell Automation is mulling expanding its technology workforce and opening more factories to boost manufacturing in India, days after unveiling plans to construct a plant in the southern state of Tamil Nadu. The industrial automation equipment maker, which completed 40 years in India in 2023, counts many manufacturing giants, including Reliance Industries, Mahindra Group and MRF, as its customers.

Components Covered:

• Hardware
• Software
• Machine Vision System
• Control Devices
• Services
• Other Components

Connectivities Covered:

• Wired Connectivity
• Wireless Connectivity

Technologies Covered:

• Industrial Cybersecurity
• Digital Twin
• Cloud Computing & Storage
• Blockchain
• Augmented Reality/Virtual Reality (AR/VR)
• Artificial Intelligence
• Other Technologies

End Users Covered:

• Oil & Gas
• Healthcare & Pharmaceuticals
• Food & Beverages
• Energy & Utilities
• Electrical & Electronics
• Automotive
• Aerospace & Defence
• Chemicals
• Garment & Textile
• Machine Manufacturing
• Medical Devices
• Metal & Mining
• Pulp & Paper

Regions Covered:

• North America
  • US
  • Canada
  • Mexico
• Europe
  • Germany
  • UK
  • Italy
  • France
  • Spain
  • Rest of Europe
• Asia Pacific
  • Japan
  • China
  • India
  • Australia
  • New Zealand
  • South Korea
  • Rest of Asia Pacific
• South America
  • Argentina
  • Brazil
  • Chile
  • Rest of South America
• Middle East & Africa
  • Saudi Arabia
  • UAE
  • Qatar
  • South Africa
  • Rest of Middle East & Africa

What our report offers:

• Market share assessments for the regional and country-level segments
• Strategic recommendations for the new entrants
• Covers Market data for the years 2022, 2023, 2024, 2026, and 2030
• Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
• Strategic recommendations in key business segments based on the market estimations
• Competitive landscaping mapping the key common trends
• Company profiling with detailed strategies, financials, and recent developments
• Supply chain trends mapping the latest technological advancements

Free Customization Offerings:

All the customers of this report will be entitled to receive one of the following free customization options:

• Company Profiling
  • Comprehensive profiling of additional market players (up to 3)
  • SWOT Analysis of key players (up to 3)
• Regional Segmentation
  • Market estimations, Forecasts and CAGR of any prominent country as per the client's interest (Note: Depends on feasibility check)
• Competitive Benchmarking
  • Benchmarking of key players based on product portfolio, geographical presence, and strategic alliances