Predictive Maintenance Market Forecasts to 2030 - Global Analysis By Component, Monitoring Technique, Organization Size, Technology, End User and By Geography

According to Stratistics MRC, the Global Predictive Maintenance Market is accounted for $10.34 billion in 2023 and is expected to reach $71.05 billion by 2030 growing at a CAGR of 31.7% during the forecast period. The Predictive Maintenance Market encompasses the use of advanced analytics, machine learning algorithms, and IoT sensors to predict equipment failures before they occur, thereby optimizing maintenance schedules and reducing downtime. By analyzing historical data and real-time sensor information, predictive maintenance solutions can detect patterns and anomalies indicative of potential breakdowns, enabling proactive maintenance interventions. This approach helps businesses avoid costly unplanned downtime, minimize maintenance costs, and extend the lifespan of their assets.

According to World Bank data, manufacturing value addition in 2020 in the US was well above USD 2,337 billion. According to Government of Canada statistics, the manufacturing sector's contribution to the GDP was nearly CAD 174 billion, and exports from the sector were approximated at CAD 354 billion per year.

Market Dynamics:

Driver:

Increasing demand for asset performance management

APM integrates data analytics, machine learning, and IoT sensors to monitor the health and performance of industrial assets in real-time. By continuously collecting and analyzing data, APM systems can identify patterns and anomalies that indicate potential equipment failures or inefficiencies before they occur. This proactive approach enables organizations to schedule maintenance tasks more efficiently, minimizing downtime and reducing overall operational costs. Furthermore, as industries increasingly recognize the importance of maximizing asset lifespan and optimizing maintenance strategies, the adoption of APM solutions continues to rise.

Restraint:

Cost of implementation

While predictive maintenance technology offers the potential for substantial cost savings by identifying equipment failures before they occur, the initial investment required to implement such systems can be prohibitive for many organizations. This cost encompasses not only the purchase of predictive maintenance software and hardware but also the expenses associated with data collection, integration, and personnel training. However, retrofitting existing machinery with sensors and connectivity features can further escalate costs.

Opportunity:

Advancements in sensor technologies

Advancements in sensor technologies are revolutionizing the predictive maintenance market by enabling more accurate and timely monitoring of equipment health. These sensors, equipped with capabilities like IoT connectivity, machine learning algorithms, and real-time data analysis, allow for continuous monitoring of various parameters such as temperature, vibration, and performance metrics. By collecting and analyzing this data, predictive maintenance systems can predict potential equipment failures before they occur, thus preventing costly downtime and maximizing operational efficiency. Additionally, these sensors provide insights into usage patterns and environmental conditions, allowing for more precise maintenance scheduling and resource allocation.

Threat:

Environmental and operational variability

Environmental factors such as temperature fluctuations, humidity levels, and exposure to various elements can impact equipment performance differently over time. Similarly, operational variability stemming from diverse usage patterns, workload fluctuations, and maintenance practices further complicates predictive maintenance efforts. These dynamic variables make it challenging to develop robust predictive maintenance models that can accurately anticipate equipment failures and maintenance needs. The diversity in operational environments across industries adds another layer of complexity, requiring tailored solutions for different sectors.

Covid-19 Impact:

It accelerated the adoption of remote monitoring and predictive analytics technologies as companies sought to minimize physical contact and ensure operational continuity amid lockdowns and social distancing measures. This surge in demand for predictive maintenance solutions was driven by the need to optimize asset performance and prevent unexpected downtime in critical industries such as manufacturing, energy, and transportation. The economic slowdown induced by the pandemic prompted businesses to prioritize cost efficiency and asset optimization, further driving the adoption of predictive maintenance tools to streamline operations and maximize resource utilization.

The Corrosion Monitoring segment is expected to be the largest during the forecast period

Corrosion Monitoring segment is expected to be the largest during the forecast period. Corrosion is a common issue in many industries, leading to equipment degradation, structural weakness, and ultimately, costly failures if left unchecked. By integrating corrosion monitoring systems into predictive maintenance strategies, businesses can detect early signs of corrosion, allowing for timely interventions to prevent further damage. These systems utilize various techniques such as sensors, probes, and non-destructive testing methods to continuously assess corrosion levels and predict future deterioration.

The Energy & Utilities segment is expected to have the highest CAGR during the forecast period

Energy & Utilities segment is expected to have the highest CAGR during the forecast period. With the vast infrastructure and equipment spread across power plants, grid networks, and utility facilities, the need for efficient maintenance practices is paramount. Predictive maintenance in this sector involves the continuous monitoring of equipment conditions through IoT sensors, analyzing vast amounts of data to detect anomalies and predict potential failures before they occur. This proactive approach not only reduces maintenance costs but also enhances safety and reliability, ensuring uninterrupted service delivery to consumers while maximizing resource utilization and minimizing environmental impact.

Region with largest share:

Due to the spread of customer channels, rising concerns over asset maintenance and operating costs, and the increasing adoption of cutting-edge technologies like artificial intelligence (AI), machine learning (ML), acoustic monitoring, and the Internet of Things (IoT), North America commanded the largest share of the market during the extrapolated period. Furthermore, the market in the region has grown even more as a result of growing awareness of predictive metrics, their significance, and early technological adoption.

Region with highest CAGR:

Europe region is projected to witness profitable growth over the forecast period. The implementation of regulations such as the European Union's directives on energy efficiency and emissions reduction is incentivizing companies to adopt predictive maintenance strategies. Consequently, companies are increasingly investing in predictive maintenance technologies to comply with these regulations while simultaneously improving their operational performance. Moreover, government initiatives offering grants, subsidies, or tax incentives for adopting predictive maintenance solutions further stimulate market growth by making these technologies more accessible to businesses across different sectors.

Key players in the market

Some of the key players in Predictive Maintenance market include Siemens, Schneider Electric SE, Rockwell Automation, Robert Bosch GmbH, Microsoft, IBM Corporation, Hitachi, Ltd, Honeywell International Inc, General Electric, Cisco Systems, Inc and Accenture plc.

Key Developments:

In July 2022, two companies in Houston announced they would develop a new predictive maintenance software. Shape Corporation, along with Radix Engineering and Software, collaborated to develop a tool that would enable companies that operate floating production units to implement their system to positively impact their cash flow and environment, and health impact.

In July 2022, Keolis and Stratio announced a partnership that would provide predictive maintenance solutions to Keolis' fleet. Keolis provides solutions to public transit systems, and Stratio develops computerized maintenance management systems; The Stratio Platform will enable real-time data to be made available to Keolis' engineers to ensure minimal downtime.

In July 2022, Valmet announced a new application that would enable better tracking of machinery. The application is part of Valmet Industrial Internet portfolio which offers predictive maintenance and root cause analysis solutions for various machines in the paper and pulp industry.

In March 2022, C3 AI announced that it had reached a phenomenal number of more than 10,000 machines of Shell Corporation under their predictive maintenance program. The program uses more than 3 million sensors and 11,000 ML models.

Components Covered:

• Service
• Solution
• Other Components

Monitoring Techniques Covered:

• Corrosion Monitoring
• Thermography
• Oil Analysis
• Vibration Monitoring
• Torque Monitoring
• Other Monitoring Techniques

Organization Size Covered:

• Small & Medium-sized Enterprises
• Large Enterprises

Technologies Covered:

• Artificial Intelligence
• Analytics & Data Management
• Other Technologies

End Users Covered:

• Manufacturing
• IT & Telecommunication
• Healthcare
• Energy & Utilities
• Automotive & Transportation
• Aerospace & Defense
• Other End Users

Regions Covered:

• North America
  • US
  • Canada
  • Mexico
• Europe
  • Germany
  • UK
  • Italy
  • France
  • Spain
  • Rest of Europe
• Asia Pacific
  • Japan
  • China
  • India
  • Australia
  • New Zealand
  • South Korea
  • Rest of Asia Pacific
• South America
  • Argentina
  • Brazil
  • Chile
  • Rest of South America
• Middle East & Africa
  • Saudi Arabia
  • UAE
  • Qatar
  • South Africa
  • Rest of Middle East & Africa

What our report offers:

• Market share assessments for the regional and country-level segments
• Strategic recommendations for the new entrants
• Covers Market data for the years 2021, 2022, 2023, 2026, and 2030
• Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
• Strategic recommendations in key business segments based on the market estimations
• Competitive landscaping mapping the key common trends
• Company profiling with detailed strategies, financials, and recent developments
• Supply chain trends mapping the latest technological advancements

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• Regional Segmentation
  • Market estimations, Forecasts and CAGR of any prominent country as per the client's interest (Note: Depends on feasibility check)
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