Foundry Binders Market Forecasts to 2030 - Global Analysis By Product Type, Industry Structure, Application, End User and by Geography

According to Stratistics MRC, the Global Foundry Binders Market is accounted for $3.81 billion in 2023 and is expected to reach $5.69 billion by 2030 growing at a CAGR of 5.9% during the forecast period. Foundry binders are vital parts of the metal casting process; they shape and solidify molds so that metal components can be produced. These binders are specialty additives that are combined with molding sand to form a cohesive and durable blend. Foundry binder's main job is to give the mold stability and strength so that it can endure the high heat and pressure of the casting process, binders aid in the construction of precise and complex molds by joining the sand particles, guaranteeing that the finished metal castings fulfill the required requirements.

According to the American Foundry Society, the proper selection and application of foundry binders are critical factors in achieving optimal casting quality and efficiency.

Market Dynamics:

Driver:

Growing need for low-profile materials

One major factor propelling the foundry binding market is the increasing need for lightweight materials in sectors like aerospace and automotive. Foundry binders are essential in shaping molds for complex parts that need to be lightweight and strong. Furthermore, foundry binders help to produce lightweight, high-strength castings that meet the changing demands of modern applications as industries place an increasing emphasis on fuel efficiency and performance.

Restraint:

Exorbitant start-up expenses and capital commitments

The high upfront costs of implementing cutting-edge binder technologies are a major barrier to the foundry binder market. Foundries might need to make large capital expenditures in order to update their machinery and introduce novel binder formulations. Innovative binders may not be widely adopted if foundries, particularly smaller ones, are discouraged by the initial financial burden. Additionally, cost factors, therefore, have the potential to hinder or postpone the switch to more economical and ecologically friendly binder solutions.

Opportunity:

Growing need for metal casting and 3D printing

The market for foundry binders has a lot of potential due to the growing use of 3D printing in metal casting. The need for binders that can successfully support the complex structures made through additive manufacturing is rising as 3D printing technology becomes more widely used in the manufacturing sector. Moreover, this provides new opportunities for innovation and market expansion by allowing for the creation of specialty binders that are specifically designed to meet the demands of metal casting and 3D printing.

Threat:

Alternative technologies competition

Traditional foundry practices and, consequently, foundry binders are under threat from the emergence of alternative casting technologies, such as 3D printing and other advanced manufacturing processes. Reduced material waste, quicker production cycles, and increased design flexibility are some of the benefits that these alternative technologies might provide. Additionally, the overall demand for binders in some applications may be impacted by new manufacturing techniques that compete with traditional sand casting processes, which could affect foundry binders.

Covid-19 Impact:

The COVID-19 pandemic has had a major effect on the market for foundry binders, leading to supply chain disruptions, manufacturing facility closures for a while, and a slowdown in industrial activity. Movement restrictions and labor shortages have caused production schedules to be delayed and demand from sectors like construction and automotive to decline. However, the market is facing additional challenges due to price fluctuations and the unpredictability of the availability of raw materials. Still, as the world economy stabilizes, the foundry binding market should gradually recover due to the growing emphasis on robust and sustainable supply chains as well as recovery efforts in other industries.

The Polyurethane No-Bake segment is expected to be the largest during the forecast period

It is expected that the polyurethane no-bake binders segment will command the largest share of the foundry binders market. This dominance is explained by polyurethane's superior qualities, which include high strength, durability, and adaptability. These qualities make polyurethane a top option for crafting complex molds for metal casting. Moreover, the term No-Bake describes the binder's enhanced casting efficiency that results from its ability to cure at room temperature without the need for additional heat.

The Chemical Industry segment is expected to have the highest CAGR during the forecast period

In the foundry binder market, the chemical industry segment is projected to have the highest CAGR. The need for foundry binders in a variety of chemical processes and applications is what is driving this growth. For metal components used in the chemical industry, foundry binders are essential in shaping molds and guaranteeing accuracy and productivity during the casting process. Additionally, the robust growth of this segment can be attributed to the growing need for specialized metal components in the chemical industry, as well as advancements in foundry binder formulations to meet specific chemical requirements.

Region with largest share:

Asia Pacific held the largest share of the foundry binders market. Due to its significant presence in a number of foundry-dependent industries, including automotive, aerospace, and machinery manufacturing, this region dominated the market. Significant factors in the expansion of the market in the region were South Korea, Japan, China, India, and others. Furthermore, the Asia Pacific region's fast industrialization, expanding population, and rising investments in infrastructure development led to a significant demand for metal castings, which in turn drove a demand for foundry binders. Further bolstering the region's dominance in the foundry binding market were cost-effective production capabilities, technological advancements, and supportive government policies.

Region with highest CAGR:

North America has the highest CAGR in the foundry binders market. The demand for foundry binders has increased noticeably in North America as well, despite Asia-Pacific being the dominant region. The area has a thriving manufacturing sector, especially in sectors that depend heavily on metal castings, like aerospace, defense, and automotive. The need for high-performance foundry binders, growing emphasis on environmentally friendly and sustainable manufacturing practices, and technological advancements have all contributed to the market's expansion in North America. Moreover, the region's strong emphasis on R&D, together with the presence of significant industry players and advantageous government regulations, have all helped to fuel the growth of the foundry binders market in North America.

Key players in the market

Some of the key players in Foundry Binders market include BASF SE, Kao Corporation, Vesuvius, Eurotek Foundry Products Limited, Imerys, HA-International LLC, Ashland Global Holdings Inc., Suzhou Xingye Foundry Material Co., Ltd, Huttenes-Albertus Chemische Werke GmbH, Foseco (Foundry Service Company) and ASK Chemicals.

Key Developments:

In November 2023, BASF, a globally leading battery materials producer, and SK On, a globally leading electric vehicle battery cell manufacturer, have entered into an agreement to jointly evaluate collaboration opportunities in the global lithium-ion battery market focused on North America and Asia-Pacific. The collaboration brings together strong business and product development capabilities to develop industry-leading battery materials for lithium-ion batteries.

In August 2023, Japan's beauty giant Kao Corporation has announced an agreement to acquire Australian sun and body care brand Bondi Sands. The operation, estimated to be worth 450 million Australian dollars, allows the group to strengthen its sun care business.

In May 2023, Imerys, the world's leading supplier of mineral-based specialty solutions is collaborating with TotalEnergies to install a large-scale solar power system paired with battery energy storage at its Lompoc facility in Santa Barbara County, California, as part of a long-term energy services contract. This project is in alignment with Imerys' commitment to reducing greenhouse gas emissions across its global facilities and will eliminate approximately 7,000 metric tons of CO2 emissions annually.

Product Types Covered:

• Inorganic Binder
• Organic Binder
• Heat Curing
• Coldbox
• Polyurethane
• Phenolic Resole
• Epoxy
• Other Product Types

Industry Structures Covered:

• Polyurethane No-Bake
• Automated

Applications Covered:

• Ferrous
• Non-Ferrous
• Chemical Industry
• Resin
• Paint
• Ceramic
• Other Applications

End Users Covered:

• Mold Sand Casting
• Core Sand Casting
• Other End Users

Regions Covered:

• North America
  • US
  • Canada
  • Mexico
• Europe
  • Germany
  • UK
  • Italy
  • France
  • Spain
  • Rest of Europe
• Asia Pacific
  • Japan
  • China
  • India
  • Australia
  • New Zealand
  • South Korea
  • Rest of Asia Pacific
• South America
  • Argentina
  • Brazil
  • Chile
  • Rest of South America
• Middle East & Africa
  • Saudi Arabia
  • UAE
  • Qatar
  • South Africa
  • Rest of Middle East & Africa

What our report offers:

• Market share assessments for the regional and country-level segments
• Strategic recommendations for the new entrants
• Covers Market data for the years 2021, 2022, 2023, 2026, and 2030
• Market Trends (Drivers, Constraints, Opportunities, Threats, Challenges, Investment Opportunities, and recommendations)
• Strategic recommendations in key business segments based on the market estimations
• Competitive landscaping mapping the key common trends
• Company profiling with detailed strategies, financials, and recent developments
• Supply chain trends mapping the latest technological advancements

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