North America Process Automation - Market Share Analysis, Industry Trends & Statistics, Growth Forecasts (2025 - 2030)

The North America Process Automation Market size is estimated at USD 40.64 billion in 2025, and is expected to reach USD 46.72 billion by 2030, at a CAGR of 2.83% during the forecast period (2025-2030).

Process automation leverages technology to streamline intricate business processes. It generally encompasses three essential functions: process automation, information centralization, and minimizing the need for human intervention. Its primary objective is to eliminate bottlenecks and and minimize errors and data loss while enhancing transparency, communication between departments, and processing speed. Growing technological advancements and a increasing focus on productivity fuel the market for process automation.

Key Highlights

• Process automation has become a a method that enhances a system's efficiency by eliminating human involvement. This results in reduced errors, an acceleration in delivery speed, an improvement in quality, a decrease in costs, and a simplification of the overall business process. It involves utilizing software tools, individuals, and procedures to establish a fully automated workflow. By employing process mining, it optimizes the effectiveness of business operations. This enables the acquisition of valuable insights into the user's digital solutions and facilitates the identification of areas where efforts can be applied for maximum advantage. The increasing adoption of automated technologies across the region's various sectors is expected to drive the market.
• The growth of the process automation market is driven by the rising emphasis on boosting productivity and reducing hazardous manual activities. North America, being a well-established market, presents an excellent opportunity for embracing cutting-edge technologies, establishing key alliances, and fostering product synergies in sectors like power and utilities, oil and gas, pharmaceuticals, and chemicals. These elements play a crucial role in propelling the expansion of the process automation market.
• Integrating digital and physical elements in manufacturing has transformed the North American automation industry. The primary goal of these advancements is to achieve optimal efficiency. Automating manufacturing processes has realized numerous advantages, including seamless monitoring, waste reduction, and accelerated production rates. Automation enhances product quality for consumers and ensures standardized, reliable goods are delivered quickly and affordably. The Industrial Internet of Things and Industry 4.0 represent cutting-edge technological strategies reshaping the development, production, and oversight of the logistics network, poised to propel market growth.
• The market's growth is growing due to the increasing adoption of robotic process automation by organizations aiming to improve digital consumer experience, productivity, and efficiency. This growth is further fueled by the integration of AI and machine learning in robotic process automation, facilitating the automation of intricate tasks. Industries such as pharmaceuticals, Oil and Gas, , and F&B are notably embracing robotic technology in the region to boost the market's potential.
• For instance, the pharmaceutical industry in the United States is thriving, making it one of the largest markets globally. Thanks to advancements in automation technology, pharmaceutical companies can now enhance the efficiency and precision of their operations, including filling, packaging, and inspection processes. These automated systems are highly accurate and eliminate the risk of human errors in crucial tasks like weighing, blending, and packaging pharmaceutical products. As a result, the region's pharmaceutical sector is witnessing a surge in investments, which is anticipated to create numerous market opportunities.
• The substantial expenses associated with process automation systems are linked to reliable and durable hardware and streamlined software. Implementing process automation necessitates significant financial investments to enhance the entire infrastructure, encompassing IT, machinery, and more. Additionally, it demands ongoing maintenance, which can impede market expansion compared to manual systems.

North America Process Automation Market Trends

Oil and Gas Industry to Witness Significant Growth

• Automation is essential for propelling the oil and gas sector forward. By adopting automation, digitization, and advanced technologies, operators and technicians can promptly access vital performance, condition, and technical data. Process automation involves utilizing software and technologies to automate business processes and functions, ultimately achieving specific organizational objectives within the oil and gas industry. In the examined area, companies increasingly rely on process automation to enhance decision-making, troubleshooting, and overall performance.
• Automation is crucial in propelling the oil and gas industry towards progress. By adopting digitization, automation, and advanced technologies, operators and technicians gain instant access to vital performance, condition, and technical data. Companies in the examined region increasingly rely on process automation to enhance decision-making, troubleshooting, and overall performance.
• The oil and gas market is experiencing rapid growth, and automation plays a significant role in this industry's expansion. The United States, in particular, is witnessing a high demand for increased oil and gas supply, partly due to population growth in these regions. Supervisory control and data acquisition (SCADA) is a prevalent form of automation in the oil and gas sector. SCADA systems gather information and data from remote oil and gas locations, eliminating supervisors and personnel needing to visit these sites physically. The market's growth is anticipated to rise owing to the growing need for oil and gas and rising investments in the region's oil and gas sector.
• For instance, according to the US EIA, the United States has maintained its position as the top producer of crude oil globally for the last six years. By 2023, the average daily production of crude oil and condensate will hit 12.9 million barrels, exceeding the previous record of 12.3 million barrels set in 2019, both domestically and worldwide. The ample oil and gas supply in the country has reduced energy expenses, fostering investments in the private sector and bolstering economic expansion in the United States.
• Moreover, the revised climate strategy of the Canadian federal government sets forth a notable new goal to diminish greenhouse gas emissions. The plan's objective is to reduce emissions by 32-40% by 2030, aiming to achieve complete emissions neutrality by 2050. These targets play a vital role in mitigating the most severe consequences of climate change. The oil & gas industry, which accounts for over a quarter of Canada's total GHG emissions, has become a focal point for reduction initiatives. Such substantial initiatives are anticipated to increase the demand for automation technology in the oil and gas sector of the region, thereby promoting energy-efficient practices.
• The sector can improve production and distribution effectiveness by upgrading its internal procedures with automation and enhanced operational analytics, leading to increased yields. The industry's focus on safety and dependability is growing stronger. With the industry's intricate supply chain, there is an increasing interest in automation, specialized industry expertise, and intense collaborations. Process automation goes beyond efficiency; it represents a strategic decision to adapt to the constantly changing global market demands.

United States to Witness Major Growth

• The region is expected to contribute a significant portion of the market share. Fueled by Industry 4.0, the United States is strengthening its position on a global scale in factory automation and industrial control systems. The incorporation of intelligent technologies in this field not only improves operational effectiveness but also reinforces the country's economy. With the increasing interconnectedness of global manufacturing, American manufacturers are facing growing pressure to adopt automation. They are aiming and working towards achieving a balance between cost-effectiveness and elevated quality benchmarks.
• With the increase in cyber-attacks targeting U.S. smart factories, worries about Industrial Control Systems are growing. The government is implementing measures to address these dangers. At the same time, there is a noticeable trend towards using domestically produced industrial control systems as a strategic approach to reduce cybersecurity vulnerabilities in intelligent factories. Companies such as Panasonic North America are leading the way by providing extensive innovative manufacturing solutions including ERP systems and beyond.
• Significant investment is being made in infrastructure and the electronics industry as part of the Biden administration's economic recovery strategy post-pandemic. This bodes well for small and medium-sized enterprises, as the infrastructure and electronics sectors are major consumers of industrial control systems and are poised to benefit directly. Terms like process discovery, optimization, intelligence, and orchestration are gaining prominence in Robotic Process Automation (RPA). A clear trajectory towards deeper integration between business process management (BPM) and RPA exists.
• Stringent government regulations, exemplified by the Food Safety Modernization Act, are compelling food and beverage firms in the U.S. to adopt automation systems. This enhances the nation's automation market and streamlines operations, reducing costs and elevating product quality. Moreover, the increasing region's F&B industry capabilities is further expected to drive the market. The USDA stated that in 2023, the agriculture, food, and related industries made a contribution of around USD 1.530 trillion to the U.S. gross domestic product (GDP), accounting for a 5.6% share.
• Moreover, automation plays an important role in streamlining the various processes involved in the transmission, extraction, and refining of oil and gas within the industry. The United States is currently experiencing a notable surge in investments within the oil and gas sector, largely due to the escalating geopolitical circumstances. As per the U.S. Geological Survey, the production index for the oil and gas extraction industry in the United States is projected to reach an estimated 140 by 2023. This represents a substantial increase compared to the index of 100 in 2017 and 130 in 2022. These significant advancements are anticipated to drive the growth of this particular segment.

North America Process Automation Industry Overview

The barriers to exit are non-supportive, considering the high-cost equipment needed for producing these systems. Many companies operating in the market eliminate the competition through acquisitions and strategic mergers or new smart initiatives, and hence, the market is expected to become more competitive despite consolidation during the forecast period.

May 2024 - Siemens unveiled a significant advancement in factory management, addressing the complexity of handling multiple hardware control points. The answer comes in the form of the Siemens Simatic Automation Workstation. This innovative solution enables manufacturers to consolidate a hardware PLC, a traditional HMI, and an edge device into a unified, software-based workstation. This integration seamlessly merges Information Technology (IT) practices into Operational Technology (OT) settings.

October 2023 - Emerson announced new technologies that support its Boundless Automation vision, a software-centric industrial automation platform that connects data from the field, the edge, and the cloud. The new technology releases will transcend a traditional control system, creating a more advanced automation platform that contextualizes and democratizes data for both people and the artificial intelligence (AI) engines that shape the way the world operates.

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