Motion Control Market by System, Component, Application, Industry

List of Tables

[197 Pages Report] The Motion Control Market size was estimated at USD 15.92 billion in 2023 and expected to reach USD 16.92 billion in 2024, at a CAGR 6.51% to reach USD 24.77 billion by 2030.

Motion control, often called servo control or robotics, is a subset of automation that focuses on precisely managing the movement of various machine components. Motion control is a significant advancement in the industrial automation sector and the manufacturing business. Throughout the value chain, motion control can affect and impact various operations via machines, avoiding countless human mistakes and increasing production efficiency and effectiveness. The increasing deployment of advanced and automated processes, rising adoption of industrial robots, and stringent workplace safety rules are driving the growth of the motion control market. However, the associated huge cost for system maintenance and replacement, motion control failure issues, and the absence of skilled personnel may hinder the market growth. Nevertheless, favorable government investment and emerging innovative motion control products create a lucrative spectrum for the market in the forecast period.

KEY MARKET STATISTICS
Base Year [2023]	USD 15.92 billion
Estimated Year [2024]	USD 16.92 billion
Forecast Year [2030]	USD 24.77 billion
CAGR (%)	6.51%

Components: Burgeoning usage of actuators and mechanical systems critical for converting electrical signals into physical motion

The hardware in motion control systems includes a broad range of physical components essential for the functionality of these systems. Actuators and mechanical systems are critical for converting electrical signals into physical motion. Actuators can be of various types, including electric, hydraulic, and pneumatic, each suitable for different applications. On the other hand, mechanical systems include assemblies such as gears, belts, and linear guides, all designed to transmit motion effectively. Drives are electronic devices that provide power to the motors based on the control inputs received. They are a critical part of the motion control system, ensuring that the motor operates within the desired speed, torque, and positioning parameters. Drives can be categorized into AC and DC drives based on the type of current they work with. Motion controllers are the brain of the motion control system. They receive input from the control system, process the data according to predefined algorithms, and then send signals to the drives to control the motion accordingly. These devices can be standalone units or part of an integrated system, depending on the complexity and needs of the application. Motors are the driving force in any motion control system, converting electrical energy into mechanical movement. The most common types include servo, stepper, and linear motors, each offering different characteristics tailored to specific tasks in speed, torque, and control precision. Sensors and feedback devices play a crucial role in motion control systems by providing real-time data regarding the system's state. This information is vital for closed-loop control, ensuring the motion's accuracy, efficiency, and adaptability. Common types include encoders, resolvers, and potentiometers. The software component of motion control systems consists of the programming environments, simulation tools, and application interfaces that facilitate the design, implementation, and maintenance of motion control applications. Services may encompass custom development, system integration, and support and maintenance operations essential for the system's lifespan and optimization.

Application: Evolving usage of motion control systems in metal-cutting applications

Motion control plays a vital role in enhancing the productivity and efficiency of material handling operations. Motion control systems control the speed, position, and synchronization of conveyors and belt systems in automated guided vehicles for material transportation. Motion control is crucial for accurate positioning, tool control, and efficient cutting operations in metal cutting applications, including CNC machines and laser cutting systems. Metal forming involves shaping metal sheets where motion control is employed across press machines and roll forming machines to control the forming process and movement of rollers and guide the metal sheets through the forming process. Motion control components are used in packaging machines to control the movement of conveyors, grippers, and sealing mechanisms. This enables precise package filling, sealing, and labeling, ensuring product integrity and operational efficiency. Motion control systems are employed in labeling machines to position and apply labels on various products and packages accurately. This allows high-speed, consistent labeling operations and facilitates product identification and tracking. Robotics applications encompass multiple industries and tasks, including assembly, inspection, and material handling. Motion control is integral to robotics for precise movement, coordination, and manipulation.

Regional Insights

Americas represents a significant market for motion control technologies, driven by advanced manufacturing sectors, robotics, and automation adoption in the automotive, aerospace, and healthcare industries. Recent patents underscore innovations in wireless motion control systems and energy-efficient motors. Increased investment in automation by manufacturing sectors underlines the country's commitment to technological advancement. Consumer needs revolve around efficiency, reliability, and integration capabilities with existing systems. Canadian firms actively develop environmentally sustainable motion control solutions, reflecting a widespread national commitment to sustainability. The EU's emphasis on industrial automation propels the demand for innovative motion control systems. The EU's stringent energy consumption and emissions regulations drive the need for energy-efficient and precise control technologies. A notable investment in research focuses on integrating IoT and AI with motion control systems to enhance operational efficiency. The Middle East's motion control market is expanding, with significant investments in infrastructure and manufacturing sectors. The demand is characterized by high-performance systems for harsh environmental conditions. Ongoing initiatives aim to diversify the economy beyond oil, focusing on automation and smart technologies. On the other hand, Africa's motion control market is nascent but growing, with investment mainly in the industrial and agricultural sectors. The region presents untapped opportunities, with significant interest in affordable and rugged motion control solutions to improve productivity and efficiency. The Asia-Pacific motion control market substantially invests in automation technologies across manufacturing, electronics, and automotive industries. Furthermore, the Chinese government's "Made in China 2025" initiative further fuels this growth, aiming at self-sufficiency in high-tech industries. Recent patents reveal a focus on precision and miniaturization of motion control devices. Countries in Asia-Pacific are leading players in robotics and precision equipment, driven by consumer electronics, automotive, and semiconductor manufacturing sectors. Furthermore, there is a rising demand for cost-effective and energy-efficient motion control systems, particularly in the automotive, pharmaceutical, and textile industries, blostering the market growth.

FPNV Positioning Matrix

The FPNV Positioning Matrix is pivotal in evaluating the Motion Control Market. It offers a comprehensive assessment of vendors, examining key metrics related to Business Strategy and Product Satisfaction. This in-depth analysis empowers users to make well-informed decisions aligned with their requirements. Based on the evaluation, the vendors are then categorized into four distinct quadrants representing varying levels of success: Forefront (F), Pathfinder (P), Niche (N), or Vital (V).

Market Share Analysis

The Market Share Analysis is a comprehensive tool that provides an insightful and in-depth examination of the current state of vendors in the Motion Control Market. By meticulously comparing and analyzing vendor contributions in terms of overall revenue, customer base, and other key metrics, we can offer companies a greater understanding of their performance and the challenges they face when competing for market share. Additionally, this analysis provides valuable insights into the competitive nature of the sector, including factors such as accumulation, fragmentation dominance, and amalgamation traits observed over the base year period studied. With this expanded level of detail, vendors can make more informed decisions and devise effective strategies to gain a competitive edge in the market.

Key Company Profiles

The report delves into recent significant developments in the Motion Control Market, highlighting leading vendors and their innovative profiles. These include ABB Ltd., ADLINK Technology Inc., Adtech (Shenzhen) Technology Co., Ltd., Allied Motion Technologies Inc., Altra Industrial Motion Corp. by Regal Rexnord Corporation, AMETEK, Inc., Apptronik, Inc., Baumueller-Nuermont Corp., Bosch Rexroth AG, Danfoss, Delta Electronics, Inc., Dover Motion by Invetech Pty. Ltd., Dynomotion, Emerson Electric Co., Galil Motion Control, Honeywell International Inc., KEB Automation KG, Kollmorgen Corporation, Mitsubishi Electric Corporation, NXP Semiconductors N.V., Omron Electronics LLC, Panasonic Corporation, Parker Hannifin Corporation, Rockwell Automation Inc, Schneider Electric SE, Siemens AG, Thorlabs, Inc., Trimanic Motion Control GmbH & Co. KG, Yaskawa Electric Corporation, and ZF Friedrichshafen AG.

Market Segmentation & Coverage

This research report categorizes the Motion Control Market to forecast the revenues and analyze trends in each of the following sub-markets:

System
- Closed-Loop System
- Open-Loop System

Component
- Hardware
  - Actuators & Mechanical Systems
  - Drives
  - Motion Controllers
  - Motors
  - Sensors & Feedback Devices

Software & Services

Application
- Material Handling
- Metal Cutting
- Metal Forming
- Packaging & Labelling
- Robotics

Industry
- Aerospace & Defense
- Automotive
- Food & Beverages
- Metals & Machinery Manufacturing
- Pharmaceuticals & Cosmetics
- Printing & Paper
- Semiconductor & Electronics

Region
- Americas
  - Argentina
  - Brazil
  - Canada
  - Mexico
  - United States
    - California
    - Florida
    - Illinois
    - New York
    - Ohio
    - Pennsylvania
    - Texas
- Asia-Pacific
  - Australia
  - China
  - India
  - Indonesia
  - Japan
  - Malaysia
  - Philippines
  - Singapore
  - South Korea
  - Taiwan
  - Thailand
  - Vietnam

Europe, Middle East & Africa
- Denmark
- Egypt
- Finland
- France
- Germany
- Israel
- Italy
- Netherlands
- Nigeria
- Norway
- Poland
- Qatar
- Russia
- Saudi Arabia
- South Africa
- Spain
- Sweden
- Switzerland
- Turkey
- United Arab Emirates
- United Kingdom

The report offers valuable insights on the following aspects:

1. Market Penetration: It presents comprehensive information on the market provided by key players.

2. Market Development: It delves deep into lucrative emerging markets and analyzes the penetration across mature market segments.

3. Market Diversification: It provides detailed information on new product launches, untapped geographic regions, recent developments, and investments.

4. Competitive Assessment & Intelligence: It conducts an exhaustive assessment of market shares, strategies, products, certifications, regulatory approvals, patent landscape, and manufacturing capabilities of the leading players.

5. Product Development & Innovation: It offers intelligent insights on future technologies, R&D activities, and breakthrough product developments.

The report addresses key questions such as:

1. What is the market size and forecast of the Motion Control Market?

2. Which products, segments, applications, and areas should one consider investing in over the forecast period in the Motion Control Market?

3. What are the technology trends and regulatory frameworks in the Motion Control Market?

4. What is the market share of the leading vendors in the Motion Control Market?

5. Which modes and strategic moves are suitable for entering the Motion Control Market?

Product Code: MRR-4103B31E0166

1. Preface

1.1. Objectives of the Study
1.2. Market Segmentation & Coverage
1.3. Years Considered for the Study
1.4. Currency & Pricing
1.5. Language
1.6. Stakeholders

2. Research Methodology

2.1. Define: Research Objective
2.2. Determine: Research Design
2.3. Prepare: Research Instrument
2.4. Collect: Data Source
2.5. Analyze: Data Interpretation
2.6. Formulate: Data Verification
2.7. Publish: Research Report
2.8. Repeat: Report Update

3. Executive Summary

4. Market Overview

5. Market Insights

5.1. Market Dynamics
- 5.1.1. Drivers
  - 5.1.1.1. Rising deployment of advanced and automated processes for factory automation
  - 5.1.1.2. Increased demand for industrial robots in manufacturing process
  - 5.1.1.3. Stringent workplace safety rules imposed by governments
- 5.1.2. Restraints
  - 5.1.2.1. Requirement of huge capitals for motion control system replacement and maintenance
- 5.1.3. Opportunities
  - 5.1.3.1. Favorable government investments for industry 4.0 revolution
  - 5.1.3.2. Inttroduction of innovative motion control devices
- 5.1.4. Challenges
  - 5.1.4.1. Failure issues of the motion control system and shortage of experienced workforce
5.2. Market Segmentation Analysis
- 5.2.1. Components: Burgeoning usage of actuators and mechanical systems critical for converting electrical signals into physical motion
- 5.2.2. Application: Evolving usage of motion control systems in metal-cutting applications
5.3. Market Disruption Analysis
5.4. Porter's Five Forces Analysis
- 5.4.1. Threat of New Entrants
- 5.4.2. Threat of Substitutes
- 5.4.3. Bargaining Power of Customers
- 5.4.4. Bargaining Power of Suppliers
- 5.4.5. Industry Rivalry
5.5. Value Chain & Critical Path Analysis
5.6. Pricing Analysis
5.7. Technology Analysis
5.8. Patent Analysis
5.9. Trade Analysis
5.10. Regulatory Framework Analysis

6. Motion Control Market, by System

6.1. Introduction
6.2. Closed-Loop System
6.3. Open-Loop System

7. Motion Control Market, by Component

7.1. Introduction
7.2. Hardware
7.3. Software & Services

8. Motion Control Market, by Application

8.1. Introduction
8.2. Material Handling
8.3. Metal Cutting
8.4. Metal Forming
8.5. Packaging & Labelling
8.6. Robotics

9. Motion Control Market, by Industry

9.1. Introduction
9.2. Aerospace & Defense
9.3. Automotive
9.4. Food & Beverages
9.5. Metals & Machinery Manufacturing
9.6. Pharmaceuticals & Cosmetics
9.7. Printing & Paper
9.8. Semiconductor & Electronics

10. Americas Motion Control Market

10.1. Introduction
10.2. Argentina
10.3. Brazil
10.4. Canada
10.5. Mexico
10.6. United States

11. Asia-Pacific Motion Control Market

11.1. Introduction
11.2. Australia
11.3. China
11.4. India
11.5. Indonesia
11.6. Japan
11.7. Malaysia
11.8. Philippines
11.9. Singapore
11.10. South Korea
11.11. Taiwan
11.12. Thailand
11.13. Vietnam

12. Europe, Middle East & Africa Motion Control Market

12.1. Introduction
12.2. Denmark
12.3. Egypt
12.4. Finland
12.5. France
12.6. Germany
12.7. Israel
12.8. Italy
12.9. Netherlands
12.10. Nigeria
12.11. Norway
12.12. Poland
12.13. Qatar
12.14. Russia
12.15. Saudi Arabia
12.16. South Africa
12.17. Spain
12.18. Sweden
12.19. Switzerland
12.20. Turkey
12.21. United Arab Emirates
12.22. United Kingdom

13. Competitive Landscape

13.1. Market Share Analysis, 2023
13.2. FPNV Positioning Matrix, 2023
13.3. Competitive Scenario Analysis
- 13.3.1. BYD Reveals DiSus Intelligent Body Control System, Exclusively for New Energy Vehicles
- 13.3.2. ITT Debuts Latest Innovations in Motion Control Components at ProMat 2023
- 13.3.3. Greaves Cotton acquired motion-control systems player Excel Controlinkage
- 13.3.4. EnerDel Energy Solutions Announced a Sales Representative Agreement with SunSource Inc., a distributor of highly engineered Fluid Power and Motion Control Systems for Industrial & Mobile applications
- 13.3.5. Elmo Motion Control Set to Join Bosch Rexroth as Industry 4.0 Becomes Reality
- 13.3.6. Piezo Motion and MTG Announce Partnership
13.4. Strategy Analysis & Recommendation

14. Competitive Portfolio

14.1. Key Company Profiles
14.2. Key Product Portfolio