PUBLISHER: Grand View Research | PRODUCT CODE: 1701598
PUBLISHER: Grand View Research | PRODUCT CODE: 1701598
U.S. Industrial Automation And Control Systems Market Size, Share & Trends Analysis Report By Control Systems (DCS, PLC, SCADA), By Component Type, By Vertical, And Segment Forecasts, 2025 - 2030
Market Size & Trends:
The U.S. industrial automation and control systems market size was estimated at USD 47.04 billion in 2024 and is expected to grow at a CAGR of 10.6% from 2025 to 2030. The increasing demand for enhanced operational efficiency is driving the market growth. With the rise of Industry 4.0, manufacturers are focusing on smart factories that leverage data analytics, AI, and IoT to improve machine performance, reduce downtime, and streamline production. Additionally, labor shortages and the need to reduce human intervention in hazardous environments are pushing industries to adopt automation, which is expected to present lucrative opportunities for the U.S. industrial automation and control systems industry in the coming years.
The U.S. industrial automation and control systems industry's growth is driven by the increasing shift toward the adoption of cloud-based solutions for data management, offering manufacturers real-time insights into operations, enabling predictive maintenance, and improving overall decision-making. Additionally, the integration of artificial intelligence (AI) and machine learning (ML) algorithms into automation systems, allowing for smarter and more autonomous control processes. Furthermore, the rise of industrial IoT (IIoT) is facilitating enhanced connectivity between devices, enabling the collection of valuable operational data that drives further improvements in efficiency and predictive analytics.
Additionally, emerging technologies, such as 5G networks, edge computing, and digital twins, are also propelling the U.S. industrial automation and control systems industry expansion. 5G networks are expected to enable ultra-low latency and high-speed communication, making real-time monitoring and control more efficient, particularly in sectors like autonomous vehicles and robotics. Edge computing, which processes data closer to the source rather than sending it to a central cloud, is enhancing the speed and reliability of control systems. Digital twins, virtual replicas of physical systems, are also gaining traction, offering manufacturers a better understanding of asset performance and allowing for predictive maintenance and optimization strategies.
The evolution of robotics, artificial intelligence (AI), and machine learning (ML) has significantly improved the capabilities of automation systems. These innovations enable more precise control, increased efficiency, and faster decision-making processes, allowing companies to optimize operations, reduce human errors, and achieve greater production flexibility. As these technologies continue to advance and become more cost-effective, their adoption within manufacturing processes is expected to rise, further accelerating market growth.
Workforce challenges, such as labor shortages and the need for highly skilled workers, are driving the adoption of industrial automation in the U.S. With the aging workforce and a gap in skilled labor, companies are turning to automation to bridge the gap and maintain productivity levels. By integrating automated systems into operations, businesses can reduce their dependence on manual labor for repetitive and hazardous tasks, allowing companies to focus human resources on higher-value tasks, such as innovation and problem-solving, thereby improving overall workforce efficiency, thereby propelling the U.S. industrial automation and control systems industry growth.
U.S. Industrial Automation and Control Systems Market Report Segmentation
This report forecasts revenue growth at country levels and provides an analysis of the latest technology trends in each of the sub-segments from 2018 to 2030. For this study, Grand View Research has segmented the U.S. industrial automation and control systems market report based on component type, control system, and vertical:
- Component Type Outlook (Revenue, USD Billion, 2018 - 2030)
- HMI
- Industrial Robots
- Control Valves
- Sensors
- Others
- Control System Outlook (Revenue, USD Billion, 2018 - 2030)
- DCS
- PLC
- SCADA
- Others
- Vertical Outlook (Revenue, USD Billion, 2018 - 2030)
- Aerospace & Defense
- Automotive
- Chemical
- Energy & Utilities
- Food & Beverage
- Healthcare
- Manufacturing
- Mining & Metal
- Oil & Gas
- Transportation
- Others
Table of Contents
Chapter 1. Methodology and Scope
- 1.1. Market Segmentation & Scope
- 1.2. Market Definitions
- 1.3. Information Procurement
- 1.3.1. Information analysis
- 1.3.2. Market formulation & data visualization
- 1.3.3. Data validation & publishing
- 1.4. 1.4 Research Scope and Assumptions
- 1.4.1. List of Data Sources
Chapter 2. Executive Summary
- 2.1. U.S. Industrial Automation and Control Systems Market Snapshot
- 2.2. U.S. Industrial Automation and Control Systems Market - Segment Snapshot (1/2)
- 2.3. U.S. Industrial Automation and Control Systems Market - Segment Snapshot (2/2)
- 2.4. U.S. Industrial Automation and Control Systems Market - Competitive Landscape Snapshot
Chapter 3. U.S. Industrial Automation and Control Systems Market - Industry Outlook
- 3.1. Market Lineage Outlook
- 3.2. Industry Value Chain Analysis
- 3.3. Market Dynamics
- 3.3.1. Market Driver Analysis
- 3.3.2. Market Restraint Analysis
- 3.3.3. Industry Challenges
- 3.3.4. Industry Opportunities
- 3.4. Industry Analysis Tools
- 3.4.1. Porter's five forces analysis
- 3.4.2. Macroeconomic analysis
- 3.5. U.S. Industrial Automation and Control Systems Market- COVID-19 Impact Analysis
Chapter 4. U.S. Industrial Automation and Control Systems Market: Component Type Estimates & Trend Analysis
- 4.1. Segment Dashboard
- 4.2. U.S. Industrial Automation and Control Systems Market: Component Type Movement Analysis, 2024 & 2030 (USD Billion)
- 4.3. HMI
- 4.3.1. HMI Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
- 4.4. Industrial Robots
- 4.4.1. Industrial Robots Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
- 4.5. Control Valves
- 4.5.1. Control Valves Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
- 4.6. Sensors
- 4.6.1. Sensors Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
- 4.7. Others
- 4.7.1. Others Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
Chapter 5. U.S. Industrial Automation and Control Systems Market: Control System Estimates & Trend Analysis
- 5.1. Segment Dashboard
- 5.2. U.S. Industrial Automation and Control Systems Market: Control System Movement Analysis, 2024 & 2030 (USD Billion)
- 5.3. DCS
- 5.3.1. DCS Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
- 5.4. PLC
- 5.4.1. PLC Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
- 5.5. SCADA
- 5.5.1. SCADA Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
- 5.6. Others
- 5.6.1. Others Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
Chapter 6. U.S. Industrial Automation and Control Systems Market: Vertical Estimates & Trend Analysis
- 6.1. Segment Dashboard
- 6.2. U.S. Industrial Automation and Control Systems Market: Vertical Movement Analysis, 2024 & 2030 (USD Billion)
- 6.3. Aerospace & Defense
- 6.3.1. Aerospace & Defense Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
- 6.4. Automotive
- 6.4.1. Automotive Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
- 6.5. Chemical
- 6.5.1. Chemical Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
- 6.6. Energy & Utilities
- 6.6.1. Energy & Utilities Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
- 6.7. Food & Beverage
- 6.7.1. Food & Beverage Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
- 6.8. Healthcare
- 6.8.1. Healthcare Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
- 6.9. Manufacturing
- 6.9.1. Manufacturing Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
- 6.10. Mining & Metal
- 6.10.1. Mining & Metal Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
- 6.11. Oil & Gas
- 6.11.1. Oil & Gas Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
- 6.12. Transportation
- 6.12.1. Transportation Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
- 6.13. Others
- 6.13.1. Others Market Revenue Estimates and Forecasts, 2018 - 2030 (USD Billion)
Chapter 7. U.S. Industrial Automation and Control Systems Market - Competitive Landscape
- 7.1. Company Categorization
- 7.2. Company Market Positioning
- 7.3. Company Heat Map Analysis
- 7.4. Company Profiles/Listing
- 7.4.1. ABB Ltd.
- 7.4.1.1. Participant's Overview
- 7.4.1.2. Financial Performance
- 7.4.1.3. Product Benchmarking
- 7.4.1.4. Recent Developments
- 7.4.2. Dwyer Instruments
- 7.4.2.1. Participant's Overview
- 7.4.2.2. Financial Performance
- 7.4.2.3. Product Benchmarking
- 7.4.2.4. Recent Developments
- 7.4.3. Emerson Electric Co.
- 7.4.3.1. Participant's Overview
- 7.4.3.2. Financial Performance
- 7.4.3.3. Product Benchmarking
- 7.4.3.4. Recent Developments
- 7.4.4. Honeywell International, Inc.
- 7.4.4.1. Participant's Overview
- 7.4.4.2. Financial Performance
- 7.4.4.3. Product Benchmarking
- 7.4.4.4. Recent Developments
- 7.4.5. Kawasaki Heavy Industries, Ltd.
- 7.4.5.1. Participant's Overview
- 7.4.5.2. Financial Performance
- 7.4.5.3. Product Benchmarking
- 7.4.5.4. Recent Developments
- 7.4.6. Mitsubishi Electric Corporation
- 7.4.6.1. Participant's Overview
- 7.4.6.2. Financial Performance
- 7.4.6.3. Product Benchmarking
- 7.4.6.4. Recent Developments
- 7.4.7. OMRON Corporation
- 7.4.7.1. Participant's Overview
- 7.4.7.2. Financial Performance
- 7.4.7.3. Product Benchmarking
- 7.4.7.4. Recent Developments
- 7.4.8. Rockwell Automation, Inc.
- 7.4.8.1. Participant's Overview
- 7.4.8.2. Financial Performance
- 7.4.8.3. Product Benchmarking
- 7.4.8.4. Recent Developments
- 7.4.9. Schneider Electric
- 7.4.9.1. Participant's Overview
- 7.4.9.2. Financial Performance
- 7.4.9.3. Product Benchmarking
- 7.4.9.4. Recent Developments
- 7.4.10. Siemens AG
- 7.4.10.1. Participant's Overview
- 7.4.10.2. Financial Performance
- 7.4.10.3. Product Benchmarking
- 7.4.10.4. Recent Developments
- 7.4.11. Yokogawa Electric Corporation
- 7.4.11.1. Participant's Overview
- 7.4.11.2. Financial Performance
- 7.4.11.3. Product Benchmarking
- 7.4.11.4. Recent Developments
- 7.4.1. ABB Ltd.
List of Tables
- Table 1 U.S. Industrial Automation and Control Systems Market Size Estimates & Forecasts, 2018 - 2030 (USD Billion)
- Table 2 U.S. Industrial Automation and Control Systems Market Estimates & Forecasts, 2018 - 2030 (USD Billion)
- Table 3 U.S. Industrial Automation and Control Systems Market, By Component Type, 2018 - 2030 (USD Billion)
- Table 4 U.S. Industrial Automation and Control Systems Market, By Control System, 2018 - 2030 (USD Billion)
- Table 5 U.S. Industrial Automation and Control Systems Market, By Vertical, 2018 - 2030 (USD Billion)
- Table 6 HMI market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 7 Industrial robots market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 8 Control valves market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 9 Sensors market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 10 Others market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 11 DCS market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 12 PLC market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 13 SCADA market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 14 Others market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 15 Aerospace & defense market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 16 Automotive market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 17 Chemical market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 18 Energy & Utilities market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 19 Food & Beverage market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 20 Healthcare market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 21 Manufacturing market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 22 Mining & Metal market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 23 Oil & Gas market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 24 Transportation market estimates & forecasts, 2018 - 2030 (USD Billion)
- Table 25 Others market estimates & forecasts, 2018 - 2030 (USD Billion)
List of Figures
- Fig. 1 U.S. Industrial automation and control systems market segmentation
- Fig. 2 Information procurement
- Fig. 3 Data analysis models
- Fig. 4 Market formulation and validation
- Fig. 5 Data validating & publishing
- Fig. 6 U.S. Industrial automation and control systems market snapshot
- Fig. 7 U.S. Industrial automation and control systems market segment snapshot
- Fig. 8 U.S. Industrial automation and control systems market competitive landscape snapshot
- Fig. 9 Market research process
- Fig. 10 Market driver relevance analysis (current & future impact)
- Fig. 11 Market restraint relevance analysis (current & future impact)
- Fig. 12 U.S. Industrial automation and control systems market, by component type, key takeaways, 2018 - 2030, revenue (USD Billion)
- Fig. 13 U.S. Industrial automation and control systems market, by component type: market share, 2024 & 2030
- Fig. 14 HMI market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 15 Industrial robots market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 16 Control valves market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 17 Sensors market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 18 Others market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 19 U.S. Industrial automation and control systems market, by control system, key takeaways, 2018 - 2030, revenue (USD Billion)
- Fig. 20 U.S. Industrial automation and control systems market, by control system: market share, 2024 & 2030
- Fig. 21 DCS market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 22 PLC market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 23 SCADA market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 24 Others market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 25 U.S. Industrial automation and control systems market, by vertical, key takeaways, 2018 - 2030, revenue (USD Billion)
- Fig. 26 U.S. Industrial automation and control systems market, by vertical: market share, 2024 & 2030
- Fig. 27 Aerospace & defense market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 28 Automotive market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 29 Chemical market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 30 Energy & Utilities market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 31 Food & Beverage market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 32 Healthcare market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 33 Manufacturing market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 34 Mining & Metal market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 35 Oil & Gas market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 36 Transportation market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 37 Others market estimates & forecasts, 2018 - 2030 (USD Billion)
- Fig. 38 Key company categorization
- Fig. 39 Strategy framework
