Global Metallised Polypropylene Films Market - 2024-2031

Global Metallised Polypropylene Films Market reached US$ 1.71 billion in 2023 and is expected to reach US$ 3.37 billion by 2031, growing with a CAGR of 8.8% during the forecast period 2024-2031.

The metallised polypropylene films market is experiencing rapid growth, driven by increased demand across diverse industries like food and beverage, pharmaceuticals, automotive and electronics. These films offer excellent barrier properties, lightweight nature and recyclability, making them ideal for packaging, labeling and insulation applications. Flexible packaging currently accounts for 39% of packaging globally. The rising focus on sustainability and technological advancements in film production further boosts the market.

Sustainability is a significant trend in the metallised polypropylene film market. With increased awareness about environmental impact, industries are seeking packaging solutions that reduce waste and improve recyclability. 50% of flexible packaging in Europe is designed to be recyclable and only about 10% of flexible plastic packaging is recycled, with metallised films playing a critical role. As regulations become stricter, brands are aligning their packaging strategies with eco-friendly goals, pushing the adoption of green packaging technologies.

Asia-Pacific is witnessing rapid growth in the metallised polypropylene films market due to its expanding food, pharmaceutical and electronics sectors. According to Invest India, the Indian Packaging industry is worth over US$ 917 billion (in 2019), growing at a CAGR of 2.8% to reach US$ 1.05 trillion by 2024. The demand for flexible packaging, including metallised films, is driven by the increasing middle-class population, urbanization and the rise in disposable incomes. In the food industry, the use of metallised films in packaging is growing, with companies like Amul adopting them for extended shelf life.

Dynamics

Technological Advancements in Film Production

Technological advancements have fueled the expansion of the metallised polypropylene films market, increasing their efficacy and scope of use. Improvements in metallization processes, including vacuum deposition, have enhanced the barrier qualities of films, rendering them suitable for moisture, gas and light-sensitive goods. The Journal of Physics reports that the implementation of vacuum metallization technologies has improved film durability, facilitating its deployment in rigorous sectors such as pharmaceutical packaging and high-performance insulation.

The utilization of metallised films for capacitors and insulating materials is increasing in the electronics sector. According to a 2024 World Economic Forum report, making buildings more energy efficient could reduce global energy demand by 12%. This development has increased the utilization of metallised polypropylene films as essential elements for energy-efficient electronics, especially capacitors employed in solar inverters and wind turbines.

Rising Energy Demand and Climate Goals

Sustainability is a key driver in the growth of the metallised polypropylene film market. With increasing pressure from governments, environmental organizations and consumers for eco-friendly packaging, companies are turning to recyclable and biodegradable packaging solutions. Packaging Europe reports that over 50% of flexible packaging in Europe is now designed to be recyclable, with metallised films playing a crucial role in reducing environmental impact.

Metallized polypropylene films with more than 18% aluminum can be recycled for their aluminum, while films with less than 18% can be recycled for their plastic, contributing to sustainability goals. Leading companies, including Nestle and Coca-Cola, are adopting recyclable metallised polypropylene packaging for a variety of products, from snacks to beverages. This trend is also supported by global initiatives aimed at reducing plastic waste, such as the UN Environment Programme's "Clean Seas" campaign, which pushes for more sustainable packaging solutions.

Regulatory and Supply Chain Challenges

Companies face compliance and certification issues due to strict laws governing packaging materials, particularly for food and medicines. Packaging materials must meet certain rules for food safety and recycling in places like the EU and the US, which can make the cost of production go up. For example, the European Food Safety Authority (EFSA) and the U.S. Food and Drug Administration (FDA) strictly control the ingredients used in food packaging, therefore restricting access for smaller businesses entering the market.

Furthermore causing shortages of raw materials for metallised films is the continuous disturbance in world supply chains, particularly during the COVID-19 epidemic and the Russia-Ukraine war. Ukraine, a significant supplier of electronic components utilized in the production of metallised films, has encountered intermittent production interruptions, which have resulted in delayed deliveries and elevated costs. The International Trade Centre (ITC) reports that the manufacture of metallised films has been delayed by 8-10% a year due to disruptions in the global trade in polypropylene materials.

Segment Analysis

The global metallised polypropylene films market is segmented based on application, end-user and region.

Rising Demand in FMCG for Secure & Sustainable Packaging

In the application segment, packaging remains the dominant category, with bags & pouches, tubes & sachets and wrapping & lidding films being the major sub-categories. Metalized polypropylene films used extensively for products like snacks, coffee and ready-to-eat meals. Additionally, metallised films are utilized in laminations, labels and tags for premium branding, with the demand driven by the consumer goods and cosmetics industries.

Packaging made of metallised polypropylene films is crucial for extending shelf life and reducing food waste. Pharmaceuticals also represent a significant market for metallised polypropylene films, particularly for blister packaging, as the demand for temperature-resistant packaging continues to rise. Other End-User include automotive and electronics, where metallised films are used for insulation and energy-efficient applications.

Geographical Penetration

Rapid Industrialization, Urbanization in Asia-Pacific Region

Asia-Pacific dominates the global metallised polypropylene films market, accounting for a substantial market share. This dominance is attributed to rapid industrialization, urbanization and the increasing demand for flexible packaging in the food, pharmaceutical and electronics industries. According to Packaging South Asia, flexible packaging, including metallised polypropylene films, has seen a 10% annual growth in India due to rising consumer preferences for convenient and sustainable packaging solutions.

Similarly, China and Japan are the key contributors to this growth. China leads the region, driven by its massive food processing industry and growing exports of packaged goods. Japan follows healthy growth, due to e-commerce expansion and government initiatives like the implementation of the positive list system for food containers and packaging materials with a five-year transition period.

Competitive Landscape

The major global players in the market include Anhui Safe Electronics Co., Ltd, Flex Films, PAN Electronics (INDIA) LTD, Cosmo Films, Goodfellow Corporation, Jindal Films, Wausau Coated Products, Inc, TDK Electronics AG, Tibrewala Electronics Limited and Steinerfilm, Inc.

Sustainability Analysis

Sustainability is a major factor shaping the metallised polypropylene films market. As industries and governments push for greener solutions, the demand for recyclable and biodegradable packaging materials has surged. According to the EU targets, 50 per cent of plastic packaging will have to be recycled in the EU and 55 percent by 2030, metallised polypropylene films packaging helps reduce carbon footprint, supporting the shift toward a circular European economy.

In the food and beverage industry, which accounts for the largest share of the market, companies like Nestle and Coca-Cola have committed to reducing plastic waste by adopting recyclable metallised packaging. These efforts are supported by government policies, such as the EU Circular Economy Action Plan, which aims to increase recycling rates and reduce waste generation. Moreover, advancements in recycling technologies are improving the efficiency of reclaiming valuable materials from metallised films, which aligns with global sustainability goals set by governments.

Eco-Friendly Packaging Impact Analysis

The shift to eco-friendly packaging has enhanced the adoption of metallised polypropylene films due to their lightweight nature, excellent recyclability and reduced environmental footprint compared to traditional materials. Companies such as Cosmo Films, a global manufacturer, introduced biodegradable packaging using metallised polypropylene films for its confectionery products. These films decompose under industrial composting conditions, reducing landfill waste.

Eco-friendly metallized polypropylene films reduce environmental impact and offer brands a competitive advantage by enhancing their sustainability credentials. According to the survey, 65% of consumers are willing to pay more for sustainable packaging, indicating a strong alignment between market demand and eco-friendly innovations. Furthermore, these films lower carbon emissions by requiring less energy-intensive production and simplifying waste management, contributing to a circular economy.

By Application

• Packaging
  • Bags & Pouches
  • Tubes & Sachets
  • Wrapping & Lidding Films
  • Others
• Laminations
• Electronics & Insulations
• Others

By End-User

• Food and Beverage
• Pharmaceuticals
• Cosmetics & Personal Care
• Automotive
• Electrical and Electronics
• Others

By Region

• North America
  • US
  • Canada
  • Mexico
• Europe
  • Germany
  • UK
  • France
  • Italy
  • Spain
  • Rest of Europe
• South America
  • Brazil
  • Argentina
  • Rest of South America
• Asia-Pacific
  • China
  • India
  • Japan
  • Australia
  • Rest of Asia-Pacific
• Middle East and Africa

Recent Development

• In September 2024, Jindal Films unveiled its innovative Ethy-Lyte high-barrier BOPE films, revolutionizing the flexible packaging industry with fully recyclable mono-PE structures. It is designed for duplex and triplex laminates, replacing non-recyclable materials like metallised PET and aluminum foil, aligning seamlessly with existing polypropylene recycling streams.
• September 2024, Henkel, in collaboration with Indonesia's leading film manufacturer PT. Panverta Cakrakencana has developed advanced packaging solutions that significantly enhance the oxygen barrier performance of metallised cast polypropylene (CPP) and aluminum oxide-coated (AIOx) CPP films. The partnership's focus on transitioning from multi-material designs to mono-material polypropylene (PP) supports the global shift toward sustainable packaging, aligning with industry goals to improve recyclability while maintaining critical barrier properties.
• In March 2024, TOPPAN Group, have announced the development and upcoming production of GL-SP, a barrier film utilizing biaxially oriented polypropylene (BOPP) as its substrate. With an end-to-end manufacturing process-from resin formulation to barrier film production-conducted at a single location, the product promises enhanced quality control, reduced development timelines and cost efficiencies.

Why Purchase the Report?

• To visualize the global metallised polypropylene films market segmentation based on application, end-user and region.
• Identify commercial opportunities by analyzing trends and co-development.
• Excel data sheet with numerous data points at the metallised polypropylene films market level for all segments.
• PDF report consists of a comprehensive analysis after exhaustive qualitative interviews and an in-depth study.
• Product mapping available as excel consisting of key products of all the major players.

The global metallised polypropylene films market report would provide approximately 54 tables, 46 figures and 205 pages.

Target Audience 2024

• Manufacturers/ Buyers
• Industry Investors/Investment Bankers
• Research Professionals
• Emerging Companies